Wiring Pen

prusaprinters

When you're wiring up an electronic circuit you can use a perforated board but still need to connect many points together. A printed circuit board does this for you but perf board doesn't, you have to add your own connections and that's where this tool comes in. The wiring pen supplies thin "magnet wire" from a spool held in the spool holder, the wire is insulated and if you buy the correct type you can solder these wires without stripping the wire. This makes for very quick and easy connecting up a complex circuit without worrying about the lines that cross and touch each other making electrical contact. Its a lot like wire wrapping without the long sockets and without the wrapping tool. You solder the end of the wire to one point then pull the wire out to the next point you want to connect, cut the wire then solder the end down. No stripping and only the tip that you solder makes contact. The wire is so thin you can pass it through PCB vias or the perf board holes. In fact, if you're careful, you can solder the wire down to multiple points without even cutting it. The pen is great for repairing corroded or burnt tracks too. neelanden has a nice instructable Also andypugh And the classic extreme example from elm-chan Detailed video IMPORTANT: The trick is to use "solderable" polyurethane coated wire because it can be soldered, not just some wire you found on a transformer or relay, these may work but are more likely coated with a heat and sovent resistant polyamideimide coating. The solderable wires are usually a reddish colour or may be green or other colour. The orange gold coloured coating is usually not solderable. Just search online for "magnet wire solderable" and you'll see the options. Use wire that is about 0.2mm thick (32G) for a resistance of 0.5 ohms per meter, this is excellent for electronics where the currents are less than 100mA. For higher power circuitry you may want to increase the wire thickness. For wiring BGA or QFN parts you may want to go thinner. The Spool holder holds a common bobbin around which the wire has been wrapped. The bobbin shouldn't rotate too easily, the wire will unwind, use some paper discs or felt under the bobbin to add some resistance to rotation. The Cap can be screwed down with a small screw, mine snaps on tightly and didn't need the screw until I dropped it and the spool spilled in one direction, the pen in another. Rewinding the spool is tedious so I now use a screw to keep the Cap on, glue would also work. The Bobbin can be printed or you can buy one, they aren't expensive. The top will be a snug fit but it should be glued, the windings can add quite a bit of pressure when there are a lot of turns. Alternately you can design and print a bobbin from Cymen or elliotboney or one of the many others on thingiverse The pen part can be printed but it is not very practical, its much better to use a ballpoint pen or a "fineliner" that has a steel tip which is much finer and stronger than the fat printed PLA tip. You can also use a syringe type point. I used a fineliner but a ballpoint pen works well if you can get the ball out by sanding the tip around the ball. Throw the tube away and wash the ink out with some solvent. Make sure the metal tip is smooth so that the coating is not scraped off as it leaves the tip. This includes the inside edge of the tip. Print Settings Printer Brand: Creality Printer: Ender 3 Rafts: No Supports: No Resolution: 200 Infill: 20% Filament: Amx PLA or PETG Blue Notes: If you insist on printing the pen, use a raft and supports and print is vertically. These are so cheap and easy to make, you likely need two or three for different thickness wires. Print a few if the first set works well. The spool will hold so much wire that you may prefer to you glue them shut - then discard and replace when the wire runs out. Post-Printing You may have seen those "Jump Wiring Pens" sold online for about $12., this is very similar. Fly tying have a similar tool for holding the thread when they make a fishing fly, here's and example of how to make one Another video Online "Jump Wiring Pensil" Some of my pens and bobbins Closeup of no printing bobbin holder on the back of a pen, the cork is for a little friction so the wire doesn't unwind and tangle by itself No printing version A screw through the bobbin, with a plastic tube to fill the 6mm inside diameter of the bobbin will hold the spool of wire at the back of a plastic ballpoint pen. A piece of 20G galvanised steel or aluminium wire can be used to fashion a guide for the wire which then goes through a hole in the side of the pen down through the tip (ink and ball removed). The wire is wrapped around the pen and epoxied to keep it in place. The bobbin shouldn't rotate too easily, the wire will unwind, use some cork, cardboard or felt to give some resistance. Category: Hand Tools