UH-1H Huey B8 Cyclic joystick

thingiverse

Hi All. Before I list the build process and parts required, please thank http://www.thingiverse.com/schrodingers_cat/about for the original design. So I started this project because I wanted a modified Microsoft Sidewinder Force Feedback 2 joystick to use with DCS world primarily for rotary wing flight with a more realistic cyclic grip. I found the original design but it was made for a car gear shift stick and so it didn't allow for the routing of any wires to the buttons and there wasn't anywhere to mount a micro switch for the trigger or the 4-way navigation switch. I took the original .step file and modified it using Fusion360 so that I could use this cyclic as a joystick. This is not a complete step-by-step guide or a how-to build, but I will put up a few pictures, tips, and links to parts so that others can have a go at this project as well. This is not a print-and-snap-together project; it will require some fine soldering, some glue work, and a basic knowledge of hobby-level electronics also depending on which joystick you decide to use as a base for this project. Good luck, and please discuss openly in the comments section to help everyone out with ideas and issues. Parts needed: Print all of the parts from the files provided. 1 x USB button controller for at least 8 buttons; I used http://www.derekspearedesigns.com/32-button-no-matrix-controller.html 3 x Off-On push buttons to fit in a 12mm hole; I used http://www.ebay.com.au/itm/252149687379?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT 1 x 4-way navigation switch (for hat button); I used http://au.element14.com/alps/skquaaa010/navigation-switch-4way/dp/1435773 1 x micro switch without roller; I used http://www.ebay.com.au/itm/5Pcs-AC-125V-1A-Mini-SPDT-Micro-Switch-Long-Hinge-Roller-/262889412358?hash=item3d356e1706:g:U-EAAOSw2gxYwsDm 1 x (11mm dia by 20mm long) spring for the trigger; cut down to suit your preferred trigger pressure. 3 x M3 x 16mm screws; I used http://www.ebay.com.au/itm/252149687379?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT 1 x screw and nut to hold the trigger in place. Notes on printer settings: Printer: Anet A8 modified Rafts: No Supports: Yes Resolution: 0.2 Infill: 20% The print settings aren't crucial, so you can use whatever works for your printer and material. I recommend 3 walls with 20% minimum for strength, especially if using a force feedback joystick. I used supports for the Left and Right bodies to keep a perfect shape for the button holes. Sorry for the orientation of the files; obviously lay them flat on your build plate for printing.