Tri Cross Beam
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The Tri Cross Beam design in Solidworks 2014 employs diagonal supports instead of two transversal pieces, leading to a reduction of twelve fixings (four each to the structural support, static converter, and battery box). The I-beam construction ensures resistance to sagging and bending vertically while the diagonal beams counteract shear, compression, and tension horizontally. Holes in the beams reduce weight by 72% compared to the original 282.5 kg design without compromising integrity, resulting in a 80 kg component. This reduction in weight lowers raw materials cost and fewer fixings decrease installation labor costs, creating overall cost savings.
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