The overengineered box transport solution

thingiverse

This thing is a highly engineered box, packed with features. A laser-cut plywood robot transport container, it was made in preparation for the annual FIRST Global Challenge 2018 in Mexico City. Made specifically for Team Slovenia, I'm proud to share this creation with other teams. All measurements were adapted for 6mm Birch plywood. It's essential to use material as close to 6mm as possible. Included are dxf files for easy vector graphics selection using Inkscape (recommended). Feel free to customize the panel sides with any graphics you like. A lot of additional parts are required, including L brackets, M5 nuts and bolts (M5x16, M5 self-locking nuts), a wheel assembly, hinges, a lock strut and pin, M6 nuts and bolts, washers, and 4 M4x16 bolts. After laser cutting all the parts, assemble them with care. First, bolt the pieces lightly together, then glue them, and finally tighten everything properly. Use washers and be aware of varying orientations. The recommended cutting order is: 1. The base panel (orientation matters!) 2. Left, right, front, and rear panels in your desired orientation (the file is marked) - add graphics! 3. The lid plus graphics on the lid 4. The internal lid mount 5. Wheel force distributors. You need to make four of these. Remember to bolt lightly first, then glue, and assemble the next piece: the tightened bolts secure the box parts in place while the glue is drying.