Streamlight Enduro LED headlamp battery door

prusaprinters

<p>Arms from the original piece will likely break on impact or just crumble after lots of opening/closing cycles. The door is under constant tension from the batteries, so I've made the arms chunkier to withstand the forces.</p><p>This model requires you to insert the battery terminal contact piece (with gasket) from the original door. This is the part that can rotate a bit. &nbsp;To harvest it, you can wedge a screwdriver or spatula underneath and it should pop out. &nbsp;Next, align its tabs with the same features in the hole on the 3d printed part, press down and rotate. Orient the two pieces like in the picture I've included, and it's ready for action!</p><p>I intentionally omitted the strap that keeps it attached at the hinge, as I found it very fiddly and its retaining cap never stayed in place again after I removed it.</p><h3>Print Settings</h3><p><strong>Supports:</strong></p><p>Yes</p><p><strong>Resolution:&nbsp;</strong></p><p>0.2</p><p><strong>Notes:&nbsp;</strong></p><p>Supports needed for the arms. I printed it standing to avoid dealing with overhangs and tricky support removal of the center hole cutout if it were printed lying down. In my opinion, standing also is ideal for the stresses it's under. &nbsp; Overhangs in the center hole don't really need supporting.</p>