Sphere Puzzle

thingiverse

I began with a basic sphere, dividing it into numerous parts using ZBrush software. Subsequently, I created "Panel Loops" to give each section thickness. While only four pieces were used, more complex designs are achievable. The parts were combined into a single printable object, arranged for easy disassembly post-printing. I enjoyed the intricate appearance of the print file. For printing, ReplicatorG was employed with a MakerBot Replicator2 and default settings: 10% infill, 0.2mm layer height, one shell, 90 feedrate, 150 travel feed, and 230°C temperature. A raft with full support was used; the printing process took approximately six hours for a 70mm height model. Removing the support structure was hassle-free. I also tried MakerWare V2.3.2.37, but the top piece's interior didn't print well due to minimal support structure. Though I prefer MakerWare's interface over ReplicatorG, its slicing performance lags. Is improved slicer functionality a potential future update?