SONY MDR 7506 / MDR-V6 Replacement Bracket

thingiverse

I created replacement brackets for my beloved MDR 7506s when I noticed one had cracked after twenty years of faithful service. Version A in the photo and Version B, tweaked for style, show off minor cosmetic changes that make them even cooler than before. One noticeable difference stands out: the round part is thicker than its original counterpart. **Print Settings** - **Rafts**: Not used. Supports: - No Resolution: .27 mm - **Notes**: Included supports helped make this project a breeze. I employed ABS at around 30% infill, paired with two shells. This setup turned out perfect for me. Keep in mind not to overdo the infill; doing so may cause stretching issues that prevent the brackets from fitting snugly into place. PLA calls for a slightly lighter infill since it's stiffer. This tweak allows for smoother insertion. **Post-Printing Steps** Clean up the print: - Remove any excess supports and remnants from the printing process. Ensure that all surfaces are smooth, then move on to preparing the brackets. Trimming ears or surrounding them with a knife before trying to fit them over will yield cleaner results. This close fit calls for a bit of extra effort but trust me, it's worth it. A warm-up may aid in the installation process as it will increase flexibility. One last step to enhance usability would be to swap out that short stock screw for a longer one.