Sculpted sword handle for graphite golf shaft

thingiverse

Designed with Amtgard 8.0 rules in mind, this handle is tailored to fit snugly over a 15.30mm wide at base graphite golf club shaft for a lightweight foam padded sword. The handle size caters to a larger adult hand, ensuring a secure grip. To achieve total contact and a strong gluing surface, the shaft hole is tapered to match the fit of the golf shaft. Before trimming excess golf club shaft, glue the handle in place while wearing respiratory protection. A well-ventilated area is crucial for a safe gluing process. The pommel is designed to be 1.5 inches in size, allowing for an additional 0.5 inch of foam to be added on top (blue camp pad can be glued onto base as courtesy padding, per Amtgard 8.0 rules). For extra security, consider adding a layer or two of adhesive-backed craft foam before loosely hockey-taping over the top – ensuring it exceeds 2 inches. To create this handle, print in PETG with 100% infill, oriented standing straight up and without supports. This will result in a nearly indestructible design that provides a nice counterweight to the blade. Although I've just pulled the final version off my print bed, I haven't yet completed a sword using this handle or had it reeve-examined. Therefore, print and use at your own risk, checking with your local park before fully committing to the build. Please post pics and feedback. For the remainder of the sword's construction, you'll need to consult other sources for advice. I make no claims regarding safety and usage of this design.