Scale Mail Armor

thingiverse

This armor was created from sheet metal, designed as an industrial project for the year 1337. On 7/8/15, additional files were added for fully articulated mail pieces (LEAF) and top edges, which I've included in a zip file with IGES and Parasolid X_T formats. To assemble this armor, follow these steps: Firstly, print the individual pieces using course material (.3mm) and apply 10 shells. Printing takes around 1/2 hour for every 12 parts, and you'll require no support or raft to do so. Next, utilize a heat gun on medium heat to soften the arms of the armor until they reach approximately 90 degrees downward bending. Be sure to shield the body from the heat gun (or hair dryer), as direct exposure can result in softening. To prevent damage during this process, place a wood strip beneath and another piece above, with the heat shield positioned atop it. After heating has concluded and you've achieved desired angles on the armor's limbs, stop the heating source to ensure safe handling. Utilize steel washers for securing bends at wide points by pinching their ends closely against the body in the eye of each washer. Following the arms' hardening process (after they have cooled briefly), apply a small force under the loops using a tip from a razor blade, thereby aiding the assembly. In photographs displaying an entire set piece assembled this took 4 hours.