Replicator Front Door Hinge

thingiverse

This is a custom-built 3D printed hinge specifically designed for Makerbot Replicator owners or those with similar models. It attaches an Acrylic door sourced from Thingiverse (http://www.thingiverse.com/thing:757385) to the wood frame, as part of a larger enclosure project. By utilizing existing bolt holes, you'll avoid drilling additional holes, streamlining the installation process. The hinge attaches securely at the top of the frame via three pre-existing bolt holes. This installation necessitates three hinges, three 20mm M3 machine screws (longer than the originals), six 10mm M3 machine screws, and matching nuts to fasten the hinges to the Acrylic panel. Additionally, it calls for six stress-reducing washers (http://www.thingiverse.com/thing:755320) to mitigate potential stress cracking. To execute this build, follow these instructions: 1. Print three hinge pieces with standard settings, adding an extra shell layer for enhanced strength. 2. Utilize a laser cutter or similar technology to carve the 3mm Acrylic door from the provided template (http://www.thingiverse.com/thing:757385). 3. Print six stress-reducing M3 washers, concurrently assembling three 20mm M3 machine screws and six 10mm M3 screws/nuts. 4. Source or fabricate three 50mm lengths of 3mm filament (or substitute with three 55mm M3 screws for the hinges). Mount the Replicator frame using existing bolt holes at the top, being mindful not to lose any nuts when swapping out the original machine screws (temporarily securing nuts in place with tape will aid this process). Attach the hinges loosely, allowing for easier door alignment during final installation. Insert hinge pins, then tighten everything securely. Should maintenance necessitate removing the Acrylic door, simply withdraw the 3mm hinge pins, enabling a quick and effortless repair or service.