RD-6018 Enclosure

thingiverse

###This is a compact stackable enclosure for RD-6018 and RD1200-68 power supply (or any power supply with appropriate size) with easy access to the components. Since the size of the RD1200-68 power supply is 242x125x65, the enclosure takes the whole printed area on Prusa MK3 250x210. So, that put all components in very tied position. RD-6018 size: 167x81x(69 with button) outside 160x74 cutout This design can be used for the single power supply using just standard RD-60xx regulator and power supply with minimal components. Or RD-60xx and additional separate power converter to get 5V/12V/anyV from power supply. See below the required components.The body has the cutouts for the Chinese display V/A and 2 usb ports. For simple/single one, use the printable cover stls (display and usb) to cover the display and usb holes. Also you don't need external fan if the power is less 300W, cover the fan hole by enclosure_fanGrill stl. If power more than 300W use external fan (70mm) with fan control board ( I am making it myself) or run it continuously. For the fan implementation need HV converter 80V to 12/24V. After printing the base, install/attach M3 or #4-40 US T-nuts (need 8). See the images. Use M3x12 or #4-40 USA Internal Hex Flat-Head Cap for fastening together printed base and cover. For power supply RD1200-68 use M3x12 (need 5) to fasten it to the base through printed adapter, it gives you 5mm gap between base and power supply for wiring and air flow. For other power supplies, you can print your own adapter or fasten directly to the base. Print the legs, just push them to dedicated holes in the bottom of the base, will improve the air flow, 4 strait ones for leveled position or 2 angled ones: if in front, it levels up, in the back, it levels down. You can also print your own legs, the diameter leg holes in the body is 7mm, the depth 3mm. -------------------------------------- RD-6018 can be used to charge ebike batteries 48v, 52v/10Ah,14Ah,17Ah. Set vSet=54V,58V, set iSet from 2 to 17A depending of the battery pack and how you care about lifespan battery. Most safe settings is 2A which takes 5-6 hours. If you want to charge the pack 48v/10Ah in 1 hour set iSet=10A. But it will decrease your battery lifespan. For charging battery use central (green) output. --------------------------------------- Components at aliexpress or ebay. Minimal setup: AC socket [AC-11](https://www.aliexpress.us/item/3256804735659718.html?spm=a2g0o.productlist.main.19.4bf6562aYQAOCM&algo_pvid=8caea762-d85e-4424-bf88-33034b8d0d27&algo_exp_id=8caea762-d85e-4424-bf88-33034b8d0d27-9&pdp_ext_f=%7B%22sku_id%22%3A%2212000031361246233%22%7D&pdp_npi=3%40dis%21USD%213.2%212.24%21%21%21%21%21%40211be54b16785733699724420d06eb%2112000031361246233%21sea%21US%212494104961&curPageLogUid=YqhlIFN7Bgow) [Power switch](https://www.aliexpress.us/item/2255800979345503.html?spm=a2g0o.productlist.main.23.4bf6562aYQAOCM&algo_pvid=8caea762-d85e-4424-bf88-33034b8d0d27&algo_exp_id=8caea762-d85e-4424-bf88-33034b8d0d27-11&pdp_ext_f=%7B%22sku_id%22%3A%2210000014981215065%22%7D&pdp_npi=3%40dis%21USD%211.45%211.2%21%21%21%21%21%40211be54b16785733699724420d06eb%2110000014981215065%21sea%21US%212494104961&curPageLogUid=QK6u4exfxzEs) Extended setup Fan any 70mm or even 80mm. [High voltage step down converter 80V->12V/24V](https://www.aliexpress.us/item/2255800935895663.html?spm=a2g0o.productlist.main.5.581776a1ISLi88&algo_pvid=8bbd3389-14ab-4495-bac4-f94fb9a200ed&algo_exp_id=8bbd3389-14ab-4495-bac4-f94fb9a200ed-2&pdp_ext_f=%7B%22sku_id%22%3A%2210000014551839553%22%7D&pdp_npi=3%40dis%21USD%212.9%212.61%21%21%21%21%21%40211bd4cd16785742429715205d0745%2110000014551839553%21sea%21US%212494104961&curPageLogUid=jCTSs9zCkcqx) [USB female connectors](https://www.aliexpress.us/item/3256804499851893.html?spm=a2g0o.productlist.main.1.45c717f620Lce8&algo_pvid=2160e4b1-10e2-48de-ac21-34efcb00fb3d&algo_exp_id=2160e4b1-10e2-48de-ac21-34efcb00fb3d-0&pdp_ext_f=%7B%22sku_id%22%3A%2212000030096498152%22%7D&pdp_npi=3%40dis%21USD%212.03%211.79%21%21%21%21%21%40211bea6216785739059503645d06fe%2112000030096498152%21sea%21US%212494104961&curPageLogUid=xc4onlcDpzwa) Display A/V similar to [this](https://www.aliexpress.us/item/2255800647146242.html?spm=a2g0o.productlist.main.17.58be1d40BkudUL&algo_pvid=902c9ac2-8605-4450-903f-aba91970399d&algo_exp_id=902c9ac2-8605-4450-903f-aba91970399d-8&pdp_ext_f=%7B%22sku_id%22%3A%2210000008698174574%22%7D&pdp_npi=3%40dis%21USD%212.66%212.53%21%21%21%21%21%40211bf4c516784867350826979d0705%2110000008698174574%21sea%21US%212494104961&curPageLogUid=wHhrb8GKYkNy) Step down converter 30V -> 5V 3A similar to [this](https://www.ebay.com/itm/314215985170?hash=item4928bb7012:g:fq8AAOSweStjZHna&amdata=enc%3AAQAHAAAA4BvfLdKdOloFsdzPqDmf4lxaZSv%2BRpOt%2Bnc8QScUs1qX1WYoGHmY8Om0VgPl3IT%2FE3nNpnAD0tE%2BaiWNOJzeoF7q5Tj3ZJgb4sgC8LK9HF9ZiEP6ZFxWQGoGLOM7ucWLmgwrBbfppXxUJ4Q2acoFZIRkujBrfo0y5Cbd0mfYzdVdo1eeGp3iR0nPJkydAXpz7lbTQiHfAZCBHYlrB%2FthjtXMvPawyxdEzPpeRAxqhSCEnD1zFvg32Fdrepmt%2FJw7rZi8XtdlmbIvZanls5KlPqKUZ3jgQtKvD%2BvUbG%2F7BJWe%7Ctkp%3ABk9SR_qG2a3aYQ)