Raspberry Pi + AC PSU Case/Enclosure

pinshape

This enclosure accommodates a common AC to 5v (5A & 8A) PSU from ebay/aliexpress, and a Raspberry Pi 2 and Raspberry Pi Model B+ (probably Pi3 too, but not tested yet). The PSU is sourced from http://www.ebay.co.uk/itm/191733870857 - 5v 5a/8a - 110mm78mm35mm. The enclosure houses my HTPC running OSMC, with the intention of providing enough amps to run ambilight/hyperion/boblight LEDs and keeping cable mess to a minimum by integrating the power and pi into one box. The area above the Pi provides space for a prototype circuit - Arduino Nano, Pro Mini, or a logic lever shifter like I've done. Still to do: Design mounting system (VESA possibly). UPDATE: V4: Airflow slots at the PSU end and in the proto area; dowel ridge around the sides of the case for better alignment of the 2 halves when screwed together and for strength (very loose tolerance at the moment); re-designed bottom vent holes; mesh now as tidy as I'll get it. The PSU is moved 1mm closer to the side to give more room for cables on the other side. UPDATE: V3: Tidied mesh some more; fixed the ethernet & usb ports area so it fits the Pi nice; added hole by the USB ports for running wires out of the case; changed the fan hole, to accept any fan between 30mm and 60mm. Note: if using one of the smaller fans, there will be large holes around it. The holes around the USB power, HDMI, and 3.5mm jack ports are enlarged. UPDATE: V2: Added 4th screw hole; Pi has been moved 6mm up to make space for 4th screw hole; enlarged screw holes for larger head screws (9mm head will fit); mesh is a little more tidy, more dimensional accuracy. I'm using a 0.8mm nozzle, so you'll need to compensate your setup accordingly. I printed this on a raft with 3 top/bottom layers, 3 loops, and 30% infill. It came out very strong; it can be printed with fewer loops and more infill. Everything is designed to have at least one loop at 0.8mm nozzle width.