Radiator extension for the Toyota 22RE Engine

prusaprinters

<p>This is a Radiator extension for the 22RE Toyota Engine (<a href="https://www.thingiverse.com/thing:644933">https://www.thingiverse.com/thing:644933</a>).</p> <p>My finished project : <a href="https://www.thingiverse.com/make:692499">https://www.thingiverse.com/make:692499</a></p> <h3>Print instructions</h3><p><strong>Printer:</strong> Geeetech A10</p> <p><strong>Resolution:</strong> 0.15mm</p> <p><strong>Filament:</strong> Geeetech PLA Black, Blue, Bronze and Silk Silver</p> <p><strong>Print Settings</strong></p> <p>1 x RadiatorBody : Layer:0.15mm Raft:no Support:no Infill:15%<br/> 1 x RadiatorBodyBottom : Layer:0.15mm Raft:no Support:no Infill:15%<br/> 1 x RadiatorBodyTop : Layer:0.15mm Raft:no Support:yes(only for the funnel) Infill:15%<br/> 1 x RadiatorCap : Layer:0.15mm Raft:no Support:no Infill:15%<br/> 2 x RadiatorCoolerPort : Layer:0.15mm Raft:no Support:no Infill:100%<br/> 1 x RadiatorDrain : Layer:0.15mm Raft:no Support:yes Infill:100%<br/> 1 x RadiatorDrainGasket : Layer:0.15mm Raft:no Support:yes Infill:100%<br/> 1 x RadiatorSpout : Layer:0.15mm Raft:yes Support:no Infill:100%<br/> 1 x RadiatorHoseBottom : Layer:0.15mm Raft:no Support:yes(only external) Infill:100%<br/> 2 x RadiatorHoseBottomClamp : Layer:0.15mm Raft:no Support:no Infill:100%<br/> 1 x RadiatorHoseTop1 : Layer:0.15mm Raft:no Support:yes(only external) Infill:100%<br/> 1 x RadiatorHoseTop2 : Layer:0.15mm Raft:no Support:yes(only external) Infill:100%<br/> 2 x RadiatorHoseTopClamp : Layer:0.15mm Raft:no Support:no Infill:100%</p> <p><strong>Accessories</strong></p> <p>1 x m2x15mm SHCS<br/> 4 x m2x6mm SHCS<br/> 4 x m2 jam nut</p> <p><strong>Mounting</strong></p> <p>/!\ Before mounting the radiator, the engine output must be filed to allow connection of the high hose (look at the picture RadiatorTopHoleConnexion.jpg).</p> <p>Fix the StarterBody1 to the Electric Drive with the m3 screws.<br/> Glue the two RadiatorCoolerPort on the RadiatorBodyBottom.<br/> Fix the RadiatorDrain and the RadiatorDrainGasket with the m2x15mm on the RadiatorBodyBottom.<br/> Glue the RadiatorCap on the RadiatorBodyTop.<br/> Insert the RadiatorSpout in the RadiatorBodyTop and glue it ; be careful, this piece is fragile.<br/> Glue RadiatorBodyBottom on the RadiatorBody.<br/> Glue RadiatorBodyTop on the RadiatorBody ; be careful, the hose connectors are on the same side.<br/> Mount m2x6mm and m2 jam nuts on the two RadiatorHoseBottomClamp.<br/> Insert the two RadiatorHoseBottomClamp on RadiatorHoseBottom and tighten without forcing.<br/> Paste RadiatorHoseTop1 with RadiatorHoseTop2 in a 90% angle (look at picture RadiatorHoseTop.jpg).<br/> Mount m2x6mm and m2 jam nuts on the two RadiatorHoseTopClamp.<br/> Insert the two RadiatorHoseTopClamp on RadiatorHoseTop (two parts) and tighten without forcing.<br/> Insert RadiatorHoseBottom on the engine input (bottom) without glueing ; long length on the engine side.<br/> Insert RadiatorHoseTop (two parts) on the engine output (top) without glueing ; short length on the engine side.<br/> Insert Radiator on the two Hose (Bottom and Top).<br/> The radiator must be vertical and horizontal; if the radiator moves, glue the bottom hose on the engine input (bottom).</p>