Quill light for bridgeport clone mill

thingiverse

**Update 2** The LEDs I purchased from Amazon fit perfectly (5mm, ultrabright white, 0.02ma 3.2-3.4v). To power them without resistors, wire the LEDs in sets of four, then parallel all together using a 15v power supply. The channels worked seamlessly for the legs of the LEDs, requiring approximately 4 hours to complete the wiring and soldering process. Connecting it to the bridgeport was smooth, and no more shadows appeared on my mill! I am extremely satisfied with how this turned out, as this is the first time a project has achieved its intended result without any issues. Later, I will share pictures of the wiring and the light functioning. There are two areas where the slots are narrower than the rest, which was not noticed until after commencing wiring (this will be evident in the photographs). Update: 5mm LED's are too snug for my printer. It is recommended to use 3mm LEDs for those who have already downloaded the part file. Printing took around 4.5 hours with a makerbot using standard settings (0.2mm layer height). The fit on the quill is exceptionally tight, almost unnecessary without the magnets. Considering revising the part to widen the holes; however, motivation levels will determine the next steps. Quill Light for Bridgeport Clone Mill: This project utilizes 90 ultra bright LED lights. It is essential to note that I have not yet printed this design, and therefore, tolerances may be tight. Saving money, as this product can be purchased on eBay for $140. One hundred ultra bright LED lights can be acquired on Amazon for just $10. Features of the design include holes at the top/inside vertical surface for (8) 1/4" neodymium magnets and a beveled bottom for plexiglass attachment (.122"). Inner diameter is 2.2" with an outer diameter of 4.2". If desired, a plexiglass cover can be made to encase the lights. **Instructions** To print or utilize this part successfully: 1. Obtain the solidworks file and .stl file. 2. Be prepared to adjust hole tolerances according to your printer specifications. Please note: Solidworks files may not translate perfectly to different computer programs. If having difficulty opening the files, consider utilizing an online converter. Additionally, it's suggested to use two lime freezers to preserve your project (or in this case rockstars).