Playstation Controller Clone #designbycapture

myminifactory

Judges/Everyone please watch my submission video below, which shows how I generated the model with photogrammetry using Autodesk ReMake, and printed it using an Ultimaker 2+ https://vimeo.com/190187492 Workflow I chose to use a turntable approach for taking photos. To make rotation easy and accurate, I designed a turntable with worm drive, and rigged the controller on the turntable with modeline clay and paper clips. My turntable is available here: https://www.myminifactory.com/object/25004 The Playstation controller has smooth, shiny black surfaces that aren't ideal for photogrammetry. To deal with this, I applied cornstarch over the surface, which adds color variation and a matte finish that allows Autodesk ReMake to generate a clean model. After the model generated successfully, I used Autodesk ReMake's editing tools to delete wire supports and smooth out the surface. Lighting and Camera I used three halogen work lights (2 x 500W, 1 x 250W) with translucent vellum paper from the craft store as diffusers. The background sheet is a piece of white vinyl from the fabric store. My camera is an old Sony NEX-5N, set to manual to keep shutter speed and aperture constant. The ISO is 100. The camera is mounted to a Gorillapod. I used a remote trigger ($2 from AliExpress) to ensure crisp photos. The Print I printed the model with an Ultimaker 2+ in white PLA at 0.05mm layer height on a 0.4mm nozzle for high detail. Print time was about 30 hours at 10% infill. Seams between parts were patched and smoothed with a little modeling putty. The result is a highly detailed, dimensionally perfect replica. Uploaded Files I have uploaded "PS Controller Decimated" in OBJ and STL as the rules require. These are the complete undivided model of the controller, which others can use for customizing. Four "PS-Ctrlr-..." STL files are also available, which is the model divided into four parts for easy printing. Only the thumbsticks require supports. Customization The model is a Bluetooth wireless Sony Playstation controller. I plan to customize the exterior of the controller with a steam-punk themed shell that will look amazing and add bulk for better hand ergonomics, similar to an XBox controller. Thanks for Viewing!