Phone Stand & Headphone Wrap (Laser Cut and Living Hinges)

thingiverse

This outcome resulted from numerous attempts and errors. I aimed to create a phone stand by utilizing "living hinges." These hinges enable flexibility in a single piece of rigid material. The phone stand is made from thin 1/8" MDF, cut using a laser cutter, and fits conveniently in a wallet or serves as a headphone wrap. It features adjustable angles for both landscape and portrait orientations, ideal for video chatting and watching movies. However, be cautious not to overstress the living hinges, as they may break; the back support hinges can bend up to 110 degrees, while the front "phone bracket" can bend up to 160 degrees. This stand is produced using a laser cutter, which sometimes results in a slight smell from burnt wood. Nonetheless, it's not objectionable and some people even find it pleasant. To create your own, follow these steps: 1. Access a laser cutter (I used a 40W cutter with speed at 55 and power at 90; test cuts are advised). 2. Download the provided DXF file. 3. Optional: Get creative by adding graphics or cutouts to your design. 4. Laser-cut the design. 5. Optionally, clean it with white vinegar and air dry (acrylic requires adjustments as kerf differs for various materials).