Original Series Phaser

thingiverse

I wanted to create a Star Trek Phaser model that can perfectly fit onto a 485 printer. This print is designed with customization in mind, and it features a removable Hand Phaser Type I. The following parts are printed in place and will accommodate accessory electronics: * trigger_12 (for a momentary switch), * switch_13 (for a rotary switch or potentiometer), * phasertopparta_6 (two dials, a pushbutton, an LED + whatever you need to hold it in place) * mainbody_3 (for a potentiometer, ‘switch_13’, ‘trigger_12’) These parts were modeled with the components I had available at the moment, so you might need to make adjustments for your own parts. You will also require a couple of ballpoint pen springs (~.1” *.5”) to assemble the following parts: * phasertopparta_6 * phasertoppinion_10 * pinioncover_11 I have included a diagram of how they fit together, which allows Hand Phaser Type I to be separated from Hand Phaser Type II. Finally, there is a square hole right above the muzzle. The prop requires a small tinted glass/plastic insert for this space. I have provided ‘resinpart_9’ for the muzzle insert (clear blue in the big picture), and I recommend using it to make a mold and cast the part in clear resin. Alternatively, you can just print with clear 3D printing filament – either method works. Please note that Hand Phaser Type II features many printed parts that fit directly into place, notably in mainbody_3. I have included ‘buttoncover_4’ to cover this part; it’s a small button, and its tolerance should be pretty high, but your results may vary. I would appreciate any feedback you might provide if you decide to print the models out for yourself, as I will continue to refine and improve them based on user experiences! Update 1: The original pinion cover was not correctly made; it has been redesigned. Update 2: Unfortunately, 3D printers struggled with the initial pinion dovetailing idea. Fortunately, this design is now stable enough even without the pins going into the pinion cover, although a small pin that goes into the pinion cover is included for additional stability. Additionally, significant structural modifications have been made to ensure that the pinion cover and its components function together effectively. The phaser top part A has also undergone revisions, including improvements to the print in place button feature to accommodate actual insertion. Moreover, issues related to muzzle stability and assembly are now fully resolved due to the successful implementation of a series of updates. Update 3: New files have been included – specifically a larger grate for printing that overcomes previously insurmountable challenges; as well as a more complex grate for which my current printer struggled, I've provided simple ‘dummy parts’ (temporary placeholder designs) that can help with assembly and visual guidance, until these parts become available with clearer photo-based design improvements.