Original Lightsaber

thingiverse

The text appears to be a set of instructions for building a fully functional lightsaber, likely for cosplay or prop-making purposes. The steps are detailed and cover various aspects of the process, from assembling the base components to applying finishing touches such as painting and adding a Covertec wheel. Here is a summary of the key steps: 1. **Assemble the Inner Cylinders**: Plastic weld the inner cylinders together, ensuring that the batteries are secure inside. 2. **Attach the Switch Ring and Switch Cover**: Plastic weld the switch ring onto the inner cylinders and then attach the switch cover above it. Make sure that the main body fits well with the switch cover and switch ring. 3. **Assemble the Main Body**: Use epoxy to secure the main body (pieces 6 and 7) onto the inner cylinder. Ensure a snug fit and avoid applying adhesive to areas that may interfere with the LED emitter or battery holder. 4. **Sanding and Smoothing**: Complete any last sanding you would like to do after assembly. Applying two layers of epoxy for strength and to hide any leftover striations is also recommended. 5. **Final Assembly and Bondo (If Needed)**: If there are larger defects due to plastic welding, use some Bondo to fix those. Sand it down well after applying the Bondo. 6. **Prime and Paint**: Prime your lightsaber with a couple good layers of primer spray paint. Ensure that your LED emitter, switch, and batteries are properly covered before priming or painting. Do not attach the end cap while priming! 7. **Add Finishing Touches**: Once the primer has dried, you can add finishing touches such as adding a retention screw for your blade, using electrical tape for a friction grip, and adding a Covertec wheel. The finished lightsaber will be a realistic replica that is fully functional and durable.