Muhammad Ali (The CHAMP)
grabcad
The Muhammad Ali (the CHAMP) handrail clamp consists of two printable parts, the clamp and lock nut. Images showcase its functionality, strength, and feasibility when printed in ABS according to design specifications. Notable features include easy installation/removal from extrusions, an L-track interface that securely holds the L-track stud, and a lock nut that can be fastened to the clamp for storage. The prototype supports +130lbs in all directions without slipping or rotating, as demonstrated in a video for load condition D (http://goo.gl/s2gTUp). This design requires no support material, assembly, or special printing conditions; both parts can be printed using just 60g of ABS. Strength may further increase if the entire assembly is printed at 100% infill.
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