Modular 1.00 bender Die
grabcad
The Bender Die will cost $1.00 per tube, designed to achieve a bend radius of three times the diameter, so for 3 inches it's perfectly suited. This modular design has been rigorously tested on 11-gauge tubing, resulting in a wrinkled bend but no crumpled zones - an acceptable trade-off considering the price point. If you've already made the 1.25 Die, all you need to fabricate are the fins that support the pipe and the two plates that clamp it in place, totaling 20 pieces: 18 supports and 2 clamp plates. This Bender is specifically designed for use with Pipe benders. I constructed this one using my plasma table and it operates flawlessly, feeling robust; just be sure to secure it firmly to a sturdy mount.
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