Mobile Soldering Station (TS-80)
prusaprinters
<p>Mobile soldering station based on the TS-80. Could be adapted to other types of battery powered soldering irons. Features ventilation fan, solder spool holder, tip cleaner holder, de-solder pump holder, flux holder and storage for other miscellaneous things.</p> <p> <figure class="media"> <oembed url="https://youtu.be/PxPPJVDZkdA"></oembed> </figure> </p> <h3>Print instructions</h3><p>Mobile soldering station based on the TS-80. Could be adapted to other types of battery powered soldering irons. Features ventilation fan, solder spool holder, tip cleaner holder, de-solder pump holder, flux holder and storage for other miscellaneous things.</p> <h4>Solder spool holder:</h4> <p>This was designed to work with parts I had lying around. The spool holder could be designed with less hardware parts (3D printed threaded parts).</p> <h5>Printed Materials:</h5> <ul> <li>solder spool holder base.stl</li> <li>solder spool holder dovetail.stl</li> <li>solder spool holder knob.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(1) <a href="https://www.amazon.com/gp/product/B07R7PR72H/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">608 bearing</a></li> <li>(1) <a href="https://www.amazon.com/Stainless-Washers-Hexagon-Machine-Threaded/dp/B08D8YBSX7/ref=sr_1_8?crid=1YACY1BIZU1X2&dchild=1&keywords=1%2F4-20%2B2-1%2F2&qid=1613436417&sprefix=1%2F4-20%2B2-1%2Caps%2C268&sr=8-8&th=1">1/4"-20 2-1/2" bolt</a></li> <li>(1) washer small</li> <li>(1) <a href="https://www.amazon.com/Stainless-Fender-Washer-100-Pack/dp/B07813KVZC/ref=sr_1_1?dchild=1&keywords=washer+1%2F4-20&qid=1613436538&sr=8-1">washer large</a> (could 3D print a replacement)</li> <li>(1) 1/4"-20 nut</li> <li>(1) paperclip</li> <li>(1) <a href="https://www.amazon.com/gp/product/B00068IJPO/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Spool of solder</a></li> </ul> <h4>Desolder sucker holder:</h4> <h5>Printed Materials:</h5> <ul> <li>desolder pump holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>TS-80 soldering iron:</h4> <h5>Printed Materials:</h5> <ul> <li>ts-80 holder.stl</li> <li>ts-80 stop ring.stl</li> <li>pd to qc3 bottom case.stl</li> <li>pd to qc3 case holder.stl</li> <li>pd to qc3 top case.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> <li>(1) <a href="https://www.ebay.com/itm/ZY12PDN-ZYPDS-USB-C-Type-C-PD2-0-3-0-to-DC-USB-Fast-Charge-Trigger-Poll-Detector-/224305598318">ZY12PDN-1 USB-C PD trigger</a> (without connector)</li> <li>(1) <a href="https://www.amazon.com/gp/product/B07KWVL77T/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">QC3.0 DC-DC buck converter</a></li> <li>(1) <a href="https://www.amazon.com/gp/product/B07BWC596B/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">22 AWG wire</a>, solder</li> </ul> <h4>TS-80 tips holder:</h4> <h5>Printed Materials:</h5> <ul> <li>ts-80 extra tips holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>Flux holder:</h4> <h5>Printed Materials:</h5> <ul> <li>flux holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>Tip cleaner holder:</h4> <h5>Printed Materials:</h5> <ul> <li>tip cleaner holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(1) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>Battery holder:</h4> <h5>Printed Materials:</h5> <ul> <li>battery holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>Fan:</h4> <h5>Printed Materials:</h5> <ul> <li>fan duct.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(3) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> <li>(4) <a href="https://www.amazon.com/gp/product/B071KBVZVV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">M3 x 10mm bolts</a></li> <li>(4) M3 nuts</li> </ul> <h4>Helping hands:</h4> <h5>Printed Materials:</h5> <ul> <li>helping hands base.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(2) <a href="https://www.amazon.com/gp/product/B006R9O3HE/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Loc-Line 1/4" assembly kit</a></li> <li>(2) <a href="https://www.amazon.com/gp/product/B006R9O5UO/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Loc-Line 1/4" hose</a></li> <li>(1) <a href="https://www.amazon.com/gp/product/B006R9OT8M/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Loc-Line 1/4" hose assembly pliers</a> (makes things easier)</li> <li>(2) <a href="https://www.amazon.com/gp/product/B01M2ZUPDC/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Alligator clips</a></li> <li>(2) <a href="https://www.amazon.com/gp/product/B01E4RAVI0/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Bullet connector</a> </li> <li>(4) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> </ul> <h4>Misc:</h4> <h5>Printed Materials:</h5> <ul> <li>charger holder.stl</li> <li>cleaner holder.stl</li> <li>cleaner holder qtip.stl</li> <li>flush cutter holder.stl</li> <li>handle.stl</li> <li>misc holder.stl</li> <li>misc holder straight tweezers holder.stl</li> <li>misc holder bent tweezers holder.stl</li> </ul> <h5>Non-Printed Materials:</h5> <ul> <li>(7) <a href="https://www.amazon.com/gp/product/B075DHD8JV/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#6 x 1/2" wood screw</a></li> <li>(4) <a href="https://www.amazon.com/gp/product/B001PCZ7GO/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#8 x 1.25" wood screw</a> (<a href="https://www.amazon.com/Phosphate-Stainless-Tapping-SG-TZH/dp/B08MDYK2XF/ref=sr_1_4?dchild=1&keywords=%238%2Bx%2B1-1%2F4%2Bwood%2Bscrew&qid=1613435000&s=hi&sr=1-4&th=1">alternative</a>)</li> <li>(8) <a href="https://www.amazon.com/gp/product/B001SFV8AW/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">#8 x 2.5" wood screw</a></li> <li>(1) Double-sided tape</li> <li>(4) <a href="https://www.amazon.com/gp/product/B075F1HW3S/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Rubber feet</a></li> </ul> <h4>Soldering equipment</h4> <ul> <li>TS-80 (<a href="https://www.banggood.com/TS80P-More-30W-Soldering-Iron-Station-OLED-USB-Type-C-Programable-Solder-Iron-Built-in-STM32-Chip-PD2_0-or-QC3_0-Standard-Input-p-1680934.html?cur_warehouse=CN&ID=47757&rmmds=detail-top-buytogether-auto">TS-80P</a> USB power delivery)</li> <li><a href="https://www.banggood.com/MINI-Original-Replacement-Solder-Tip-Soldering-Iron-Tips-for-TS80-TS80P-Digital-LCD-Soldering-Iron-p-1373556.html?rmmds=myorder&cur_warehouse=USA&ID=6285909">TS-80 iron tips</a></li> <li><a href="https://www.amazon.com/Anker-Charger-PowerCore-Portable-Delivery/dp/B07XRJZXKY/ref=sr_1_1?dchild=1&keywords=anker+26800+pd&qid=1613435767&sr=8-1">Anker PowerCore+ 26800 PD battery bank</a></li> <li><a href="https://www.amazon.com/EDSYN-The-Original-Deluxe-SOLDAPULLT/dp/B006GOKVKI/ref=psdc_8107034011_t1_B01K72SBWY?th=1">Desoldering pump</a></li> <li><a href="https://www.amazon.com/gp/product/B0195UVWJ8/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Desoldering wick</a></li> <li><a href="https://www.banggood.com/2pcs-AMTECH-NC-559-ASM-PCB-BGA-Reballing-Solder-Flux-Paste-10CC-p-960102.html?rmmds=myorder&cur_warehouse=CN&ID=522302">Flux</a></li> <li><a href="https://www.amazon.com/gp/product/B07PR27S76/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Syringes</a></li> <li><a href="https://www.amazon.com/gp/product/B01KY6X6CS/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Syringe adapter</a></li> <li><a href="https://www.amazon.com/gp/product/B07GLJZWL8/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Syringe tip</a> </li> <li><a href="https://www.amazon.com/gp/product/B00NS4J6BY/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Soldering iron tip cleaner</a></li> <li><a href="https://www.amazon.com/gp/product/B00FZPGDLA/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Hakko 599B-02 tip cleaner</a></li> <li><a href="https://www.amazon.com/gp/product/B00G05A2MU/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">120mm USB fan</a></li> <li><a href="https://www.amazon.com/gp/product/B078V2Q9BZ/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">USB LED light</a></li> <li><a href="https://www.amazon.com/gp/product/B07NKSLFSR/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Plastic bottle</a> (for alcohol)</li> <li><a href="https://www.amazon.com/gp/product/B00FZPEWI6/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Hakko CHP 3-SA straight tweezers</a></li> <li><a href="https://www.amazon.com/gp/product/B00FZPFQHM/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Hakko CHP 7-SA angled tweezers</a></li> <li><a href="https://www.amazon.com/gp/product/B00068IJPO/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Kester solder 6040</a></li> <li><a href="https://www.amazon.com/gp/product/B0723CSWPC/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1">Silicone mat</a></li> </ul> <h4>Instructions:</h4> <ul> <li>No supports needed</li> <li>Screw wooden side panels into bottom panel with 4 #8 x 2.5" flat head wood screws</li> <li>Mount 120mm fan to fan duct with 4 M3 x 10mm bolts and nuts</li> <li>Secure fan/fan duct assembly, solder spool holder base, tip cleaner holder and battery holder using #6 x 1/2" screws. Recommended to layout and test fit 3D printed pieces before securing with screws.</li> <li>Mount the carrying handle to the top wooden panel with 4 #8 x 1.25" wood screws</li> <li>Mount the top wooden panel to the side panel with 4 #8 x 2.5" wood screws. This will form the frame of the solder station.</li> <li>Mount de-solder pump holder, solder iron tips holder, flux holder and miscellaneous holders to the top of the top panel. Test fit 3D printed pieces before securing. Use photos for reference.</li> <li>Assemble solder spool holder<ul> <li>Press 608 bearing into dovetail insert</li> <li>Insert 1/4-20 bolt into bearing</li> <li>Insert 1/4-20 nut into spool holder cap</li> <li>Secure washer, solder spool and spool holder cap assembly onto bolt</li> <li>Bend paperclip into solder guide shape as shown in the picture. Insert guide into slot in the dovetail insert.</li> </ul> </li> <li>Slide solder spool assembly into spool base</li> <li>Assemble helping hands<ul> <li>Assemble 19 pieces of 1/4" Loc-Line</li> <li>Attached 1/4" NPT threaded connector</li> <li>Wrap base of bullet connector with electrical tape to 'thicken' it</li> <li>Hot glue bullet connector to 1/8" nozzle</li> <li>Attach alligator clip to bullet connector. Optional: add heatshrink to alligator clip teeth.</li> <li>Attach 1/8" nozzle to the rest of the Loc-Line</li> <li>Screw NTP connector into helping hands base</li> </ul> </li> <li>Attach helping hands assembly with #6 x 1/2" screws</li> <li>Attach TS-80 holder key with grounding screw</li> <li>Attach TS-80 holder to top panel with a #6 x 1/2" screw</li> <li>If you are using a TS-80 (first version), attach PD to QC3 case holder with a #6 x 1/2" screw</li> <li>Clip the LED to the back of the left panel. Route the power cable to the USB breakout of the USB fan.</li> <li>Add rubber feet to the bottom of the bottom panel</li> </ul>
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