Metric Screw Clearance Calibration Plate

thingiverse

This is a plate designed to print every hole from 2.0mm to 8.9mm in 0.1mm increments. Pictured are a 3D printed version (pink) and an acrylic laser cut version (black). The cutout orientation corner is the top left. Holes increase from 2mm to 8mm across, and increase from +0.0mm to +0.9mm down. This plate is intended to test clearance for metric screws, so you can know how accurate your printer/cutter is at making various size holes, and so you can test with real screws you already own and design your part so the screws fit exactly. Some users might consider this better than designing a 3mm hole, having it print at 2.5mm, and drilling the hole out to fit an M3 screw. Note that you aren't supposed to print/drill/cut holes exactly to the thread size they hold. Look up "metric thread clearance" on Google and you'll see the recommended size for a metric thread is always slightly larger than the actual thread. Print Settings Rafts: No rafts are used in this design. Supports: No supports are included in this plate. Resolution: A resolution of 0.2mm to 0.3mm is recommended. Infill: 100% infill is suggested, but you can modify the overall Z height and infill if you think it's appropriate for the design you're testing. Modification The OpenSCAD file is included so you can modify as desired with ease. Requires scad-utils from https://github.com/openscad/scad-utils This 2D design can be extruded vertically, allowing you to also export as a DXF for laser cutting. It's mostly scripted with variables, making it easy to turn this into a Customizer with minimal effort required. License is CC-BY-SA so please share your remixes for the benefit of others.