Maul lightsaber cut end detail

thingiverse

A model of the cut end detail from Darth Maul's lightsaber from The Phantom Menace. Requires a #2 flat Phillips head screw. The second file is for a drilling guide to help hollow out the end of your resin saber hilt. You'll need a 1-1/8 inch Forstner bit. Be extremely careful when drilling the resin, as it's dense and strong - go slowly and ensure that you securely hold the template in place on the resin so that it doesn't jump. Tamiya XF-16 Flat Aluminum is an excellent color to paint the bare resin that drilling exposes. A 3/8-16 x 7/16" brad hole T-nut from Lowes (Item #137350, Model #880541) was used to secure the threaded rod. 5/26/19 - Clone Wars cut end details were added (three variations). The best guess at what it looks like is based on a few good shots of it found on the show. It appears to be a very simplified version of the Master Replicas cut end detail. The animated show prop's model looks very faithful to the movie prop, overall, with one notable exception: a black screw in the covertec wheel and a smaller emitter. As a half-hilt, the smaller emitter makes the prop look better balanced overall, possibly due to its original design intention. To help center it on the kit's machined emitter, an adapter piece was added for the new smaller/thicker washer - a 5/8 flat washer (Lowe's part 63310, https://www.lowes.com/pd/Hillman-0-625-in-x-Zinc-Plated-Standard-SAE-Flat-Washer/3058565).