Kilowatt Axial Flux Generator
thingiverse
This axial flux generator is printable on RepRap/Makerbot or similar with a small build envelope. It offers toolless assembly. Be cautious while using rare earth magnets during the assembly process. You need 16 rare earth magnets, about 5lbs of 18AWG copper magnet wire, two thrust bearings, gasket sealant, wire cutters, electrical tape, and optional items like kapton tape and a soldering iron. Additionally, you require 2 rotor plates made of 3mm stainless steel, printed 16 rotor pieces, 16 rotor edge ties, four rotor pegs, six stator pieces, six chuck pieces, two support pieces, and one rotor cap piece. Follow the steps to assemble the rotor, stator, and generator parts using gasket sealant for securing them. This will result in a working three-phase electrical generator.
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