Katana Sword Prop with Sword Rack

thingiverse

This sword was designed by DETHU Guillaume, with my explicit permission to make these modifications and share them with the community. I'm grateful for DETHU Guillaume's authorisation. The design of this sword was inspired by the iconic Bride's katana from the Kill Bill movies. Initially, I created it as a gift for a close friend who appreciates such items. To ensure its 3D printability, I modified the original CAD files to reinforce weak points and add an internal reinforcement system using M3 rods, which enables the sword to withstand more pressure. In addition to the STL files, I've included a PDF document with a parts list and assembly instructions. You'll need several components to assemble this prop sword, including 1.5 meters of M3 rods, two M3x35mm FlatHead screws, high-quality plastic glue, multiple sandpapers with different grits, spray paint in your preferred color, and ample time and patience. To achieve a smooth finish, print the blade and scabbard using ABS or ASA. Assemble the sword first, then sand it several times to remove any imperfections or glue marks. If necessary, use epoxy resin or repair putty to fix major issues, followed by additional sanding. Only paint the blade and scabbard when you're satisfied with their smoothness. I printed the blade and scabbard using Fillamentum ASA, while the remaining parts were created in PLA from Fillamentum. The handle is made of Ivory, collars and pommel are in Gold Happens, and the guard is Vertigo Grey. For the handle wrapping, you'll need a cord (search for "Ito Rope" on Aliexpress), which I used with patience and a bit of creativity (you can find an Ito wrapping tutorial on YouTube). The sword rack was designed using a simple wooden board and two supports. You can adjust the size to your liking, but I recommend painting or varnishing it to protect it from damage. Print the two sword rack components, experimenting with different positions before attaching them to the board. I used velcro tape (soft/loop side) to prevent scratches on the sword. Please remind your friends that this is a prop sword and should not be used for violent swinging or showmanship. The internal reinforcements enhance its resistance and handling but don't guarantee it won't break if subjected to extreme pressure. I know this firsthand, as my friend's enthusiastic display of ninja skills resulted in the sword breaking – fortunately, with some glue, sanding, and repainting, it's now good as new!