iFix Roller Shade Gear and Mounting Hardware

thingiverse

A gear and female wall mount part for the iFit roller shade are designed to work seamlessly together without using the existing iFit mounting hardware, which doesn't function properly with this project. These two essential components will enable you to mount the roller shade effortlessly. To utilize this remix, remove the spring assembly from the roller shade. The manufacturer's directions on how to replace the spring assembly are provided for your convenience. Roller Shade Model: https://www.homedepot.com/p/iFit-Cut-to-Size-Dark-Gray-Cordless-Blackout-UV-Protection-Roller-Shades-45-in-W-x-73-in-L-47026/308304067 Note that the roller shades I have are slightly thicker than usual, causing issues with the motor cover from the original project. When the shade is fully rolled up, it gets stuck due to added pressure. However, this problem might not affect you if you plan on keeping the shade partially open. Remixed from the original Fusion360 project, these components were specifically designed for my roller shades and will work perfectly with them. For reference, here are the roller shades used in this remix: https://www.homedepot.com/p/iFit-Cut-to-Width-47-in-W-x-73-in-L-Charcoal-Cordless-Blackout-Polyester-Fabric-Roller-Shade-47026/308304067 # Electronics Case A custom electronics case was created to hold various components, including a buck converter, motor board, Wemo D1 Mini, and female terminal block barrel jack. Recommended specifications for powering the motor include at least 9v. Using 5v may not provide enough torque for heavier rollers. For longer models (72in length), it is recommended to use 12v. I am currently using both 9v and 12v power supplies with the same motors listed below. Specific hardware used: * Motor: https://www.amazon.com/gp/product/B015RQ97W8/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&th=1 * Buck Converter: https://www.amazon.com/gp/product/B01GJ0SC2C/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 * Female Power Plug: https://www.amazon.com/gp/product/B07GJ43VKS/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 * Wemo Mini D1: https://wiki.wemos.cc/products:d1:d1_mini * Short Jumper Wires (10cm): https://www.amazon.com/gp/product/B07GD1XFWV/ref=ppx_od_dt_b_asin_title_s00?ie=UTF8&psc=1 * End Stop Button: https://www.amazon.com/gp/product/B00UBWSMKC/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 The case is designed to hang on the wall with the female barrel jack pointing towards the floor and the small wire slot pointed towards the ceiling. All parts seem to be correctly sized, but I am currently working on possible ways to improve wire routing. Wires press on the lid and cause it to be a little loose. # Change Log * 3/15/2020: + Almost any pressure from the wires caused the snap fit top to not snap properly. The case bottom was updated to include some wire routing bars, which help prevent stiff wires from getting in the way of the snap fit top. + An end stop mini case was added, designed to use a small wedge to keep the switch in place. * 12/3/2019: + A custom wall case for holding the motor board, buck converter, Wemo D1 Mini, and a hole for the female power plug was added. The case has a snap fit top.