Hypercube Evolution 4040

thingiverse

I recently received a package with item number 4040 Nut8 Profile and decided to convert it into a Hevo. However, all the available items were for 2020 and 3030, but not for 4040. So, I quickly started learning Fusion360 to tackle this problem. I used linear rails for X and Y axes, each with 10mm length, and 12mm for the Z-axis. The screw holes are M6 for the 4040 profile and M5 for the 2020 profiles. I based my design on Scott3d's "HyperCube Evolution - Double Z motor 1.0 v1". I created two sets of mirrored parts: XY Idler Mount, XY Stepper Mount, Z Axis Linear Rail Bracket - Double Z - Right, and Z Axis Linear Rail Bracket - Right. I also created two pairs each of the following parts: Z Motor Mount, Y Carriage, Y_Carriage_Clamp_1+2, X End Stop Flag, X Carriage, Belt Clamp (x4), and Belt Tensioner (x8). Additionally, I designed a holder for 1204 motors with 22mm diameter and created two z_axis parts. If you have any questions, feel free to ask!