HoloLens 1 Head Strap Replacement

thingiverse

This is a replacement head strap for HoloLens 1. Check out the video from SphereGen (https://www.youtube.com/watch?v=-0X55b7qsPg) on how to disassemble the HoloLens head strap. This version uses a different method to attach the new strap to the HoloLens. Instead of connecting it to the end of the old strap, the entire old strap is removed. So with this version, you can still use the full range of motion for the strap. You need to peel off the foam from the part where the strap ends and remove some plastic parts using a proper tool (a wire cutter worked well for me) so that the new end of the strap fits perfectly into place (you will see a structure where the end of the new strap fits in very smoothly). As the next step, click the foam back into the hard part of the strap and use a cable tie or shrinking tubing to secure the new strap against slipping out.