High power LED and heatsink mount

High power LED and heatsink mount

thingiverse

The mounting brackets included with most high power LEDs featuring a heatsink and cooling fan - like this one: https://www.aliexpress.com/item/110V-220V-50W-380NM-840NM-Full-Spectrum-LED-Heatsink-Cooler-lens-power-cable/32822792580.html?spm=a2g0s.9042311.0.0.4cde4c4dGDm64i - are completely useless, so I designed and built one myself. BOM: - 4x M3 nuts - 4x M3 lock nuts - 4x M3x16 screws - 4x 10 mm springs (wire diameter 0.5 mm; inner diameter 3.5 mm) - 12x DIN 9021 3 mm washers (inner diameter 3.2 mm; outer diameter 9 mm; height 0.8 mm) To achieve maximum strength, print with a massive perimeter of 2 mm. The print settings I used were: 0.3 mm resolution, 2 mm perimeter, 2 mm bottom layers, no top layer, 20% Tri-Hexagon infill, and no support.

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