Hero Me Remix 2 with Robust Assembly & Extended Wire Management

thingiverse

January 2020: It's worth checking out my latest design - Hydra Fan Duct & Tool Change System, which I believe is significantly better in many ways than this Hero Me remix. Link: https://www.thingiverse.com/thing:4062242 06/01/20 I uploaded 4010 fan ducts to fit the new 2019 version fan. 09/12/19 Please Note: Creality has changed the design of the 4010 fan and the size of fixing. Therefore, until I have had a chance to revise the 4010 duct, it may not fit with newer machines or replacement fans. Update: 29/09/19 Uploaded Ender 5 Base Fusion File Update: 15/09/19 Revised Ender 3 - CR10 base - Modified Hot End Fan Location holes. Update: 10/09/19 Uploaded Fusion Base file Update: 16/08/19 B EZABLTouch Plate_V1 incorrect hand - have uploaded EZABLTouch Plate_V2 Update: 16/08/19 Uploaded a WIP fixing plate for an EZABL sensor. This was a member request, and I rebuilt it from scratch in Fusion 360. Update: 13/07/19 All parts were rebuilt from scratch in Fusion 360. Apologies in advance if any of the items below are included in another remix I have not spotted. In this remix, I have: 1. Created a 2-point fix solution with only one tab to provide a robust fixing solution that does not rely on tight tolerances to create rigidity and over strain parts. 2. Extended the wire management of the fans, hiding all cables, with a cable channel & cap across the hot end fan and a restraining clip to the main cable feeds. 3. All parts included can be printed without supports (I have integrated a break-away foot to the 5015 duct RH & LH ducts to retain stability when printing). 4. Two-part fan duct solution removes retaining cross-bar, increases nozzle visibility, and slightly reduces weight. Printing and Installation Notes 1. Please refer to the original thing for basic installation guidance, if unsure please contact me and I will attempt to explain any specific installation issues. 2. Please be careful when manipulating fan duct wires. Most low-cost fans have very delicate soldering and can easily break. I have re-soldered many wires during the prototyping of this thing. 3. The Dual 5015 installation at best can be described has finicky. You will need to clip the WM cap into the base unit with the Left Hand fan cables in place before inserting/fixing the Left Hand Fan. 4. I have included a basic 1.5 mm pilot hole to retain the 4010 fans with the stock M2 bolts that are used with the original assembly. 5. With the Ender 5 base installation, I found that just using the top rear fixing bolt was sufficient in addition to the lock plate. 6. I have noticed that the LH duct can conflict with Ender 3 Heat Bed cable retention housing at the extreme rear left. This must be something inherent with the original thing because the duct footprint has only changed slightly. Print Settings Prototypes printed with Tronxy Orange PETG 0.2 resolution, 3 perimeters, 30% infill, 245C @ 35 mms on an Ender 3 Pro/ Ender 5