Headliner Switch Panel for BMW vehicles w/ hole for monitor

thingiverse

Replica of a 2004 BMW X3 Headliner Switch Panel with Custom Back Up Camera Monitor Cutout Created Using Afinia H800 and Shapeways Prototyping. The switch panel replica features a hole cut out for the screen from a cheap back up camera monitor, minus its case. Some prototyping was attempted on an Afinia H800 3D printer, which was modified to accommodate the design's unique size requirements. The resulting print was sent to Shapeways for further refinement. Initial results indicate that the thin walls surrounding sensor vents may pose some issues, but overall, the replica meets industry standards. However, the large size of the design caused significant problems with the Afinia printer, leading to potential difficulties in replicating this part successfully. The small clip holders are designed to reuse original metal clips, providing a convenient and practical solution for those seeking to upgrade their vehicle's interior features. Update: Shapeways Successfully Prints Replica of Headliner Switch Panel After several attempts, the Shapeways print was finally successful. Images have been posted online, showcasing the replica's accuracy and attention to detail. The next step involves wiring the camera and completing the installation process. A minor setback occurred during shipping, as one of the side clips broke off, but a replacement is being sent by Shapeways. The hole for the monitor was misplaced upside down, but this can be easily addressed by reversing the camera's installation. While the reversed monitor may not appear flush with the surrounding panel, it remains a functional solution. Design Process: Creating the Replica Using Rhino The design process began in Rhino, where the replica of the 2004 BMW X3 headliner switch panel was carefully crafted using precise measurements and detailed modeling techniques. The resulting 3D model was then sent to Shapeways for prototyping, resulting in a highly accurate replica that meets or exceeds industry standards.