GEARBOX CHALLANGE

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Gearbox System for Hydraulic Valves - All Power Transferred through the Gear Box The gearbox system efficiently transfers power from the gear to the hydraulic valves, ensuring precise control over fluid flow. Enclosure Box Manufacturing Process: The motor and gear holder contour are integrated using an injection mold process. Counter and final gear manufacturing also utilize the same injection molding technique for high-quality production. Gear Material Specifications: Aluminum bronze is used for drive gears due to its excellent durability and resistance properties. Nylon PA6 and Nylon Blue materials are employed for counter and final gears, providing a perfect balance of strength and flexibility. Assembly and Installation: All gear units and spare parts are carefully assembled in the Z-direction, ensuring accurate alignment and optimal performance. Advantages: * Minimal spare parts required * Easy installation method simplifies maintenance and repairs * Lightweight material reduces overall weight and enhances mobility * Affordable manufacturing budget allows for cost-effective production * Low noise level ensures a quiet operation environment * The gearbox system can handle higher loads due to its helix gear design * Great durability extends the lifespan of the gearbox system * Helix gears operate quietly even at high speeds * Ample space is available for motor cables and other accessories Standard Parts: All components, excluding gears, are standard parts, making replacement and maintenance straightforward. Disadvantages: * Angular helix gears may cause side thrust, necessitating bearing-resistant design. * Friction between aluminum bronze drive gears and nylon PA6 counter gears can lead to wear over time. Gear Ratio: The gearbox system features a 3.5:1 gear ratio, ensuring optimal power transfer and efficiency.