GAUGE POD for BMW 2002 e10

thingiverse

This is my adaptation of a BMW console I designed that will fit three 52mm gauges and support a standard period Blaupunkt radio. I also printed the shifter surround, which you can use to match your existing dashboard. An important note is that I incorporated the OEM ashtray and hazard switch assembly into this build, as it's necessary for proper functionality. Additionally, I 3D printed a rear brace with another part that will hold and support the back of the radio, but it's not included in this post since most of you already have the rear OEM brace. To ensure a smooth finish, you'll need to make some kind of support for the radio surround as the vibrations of the car and bounces can cause cracking. I'm sharing these files with the community for individual use, but please note that commercial use is not allowed. The panels are extremely robust but will require time and effort to finish them to OEM standards. I printed the parts using my Makerbot Replicator 2X and ABS filament with 4 shells, allowing for a 15% infill and resulting in a print time of approximately 23 hours with full supports and rafts. The unit is developed into two parts: the upper gauge pod and the lower radio surround. To assemble them, you'll need to get the parts sanded and smooth prior to gluing the two parts together. I suggest using 240 grit sandpaper to knock down all print lines and then filler primer. You may have to repeat this process a few times to achieve a perfect finish. Once you're satisfied with the result, use 800-1200 wet sandpaper to polish the primer and uncover any surface defects. If necessary, address deep marks with automotive bondo. The better you prepare the surface, the better the part will turn out. Next, glue the two parts together using a gel-type crazy glue or "Gorilla" crazy glue. Test fit the parts and sand them so they fit perfectly together. I also developed the parts to use small spring clamps on the back to hold the parts in place while the glue dries. The final step is to finish the console according to your desired level of authenticity. I elected to make my console match my Turbo dash pod, so I painted the gauge pod section to a perfectly flat and smooth surface and applied a textured paint to the radio and shifter surround. I developed a bead over the gauges to cover the gap between it and the ashtray panel as these consoles often have some give and take in positioning. You can also use chrome vinyl wrap on just the bead for added visual appeal, especially if you decide to use chrome bezel gauges. The screws on the side are number 8 interior screws with cupped washers from most auto supply houses and "U" speed nuts. I'm happy to share my files and assist anyone who wants to make these parts for their own cars, but please don't use them commercially.