Ford Flip Key Mechanism (2016-2019 Models)

thingiverse

I'm thrilled to have designed one of my most precise and intricate mechanisms yet, but as with all great things, it required a bit of elbow grease to overcome the problem that was plaguing me. If anyone else out there is facing the same issue, this should be just what you need. Inside my trusty 2016 Ford Flip Key, the internal mechanism had snapped, and the key blade wouldn't stay in place - a real nuisance! You can catch a glimpse of the old mechanism lurking in the background of one of the accompanying photos. Modeling this tiny component was no easy feat; it required precision and patience to get it just right. I had to navigate tight tolerances and add supports to ensure a smooth print. If you're interested in fine-tuning your own version, I'll be happy to share the .STEP file - but only if you're willing to share your improvements with me! The mechanism itself is sleek and tight, rotating smoothly inside the fob with just a little help from your finger. To get the best results, make sure to orient the print with the flat side facing down and the spring's center post hovering above. I used PrusaSlicer's support enforcer to minimize supports, but you may need to pause the print before the final layer closes around the key blade - simply insert the blade from the top, and consider taping it down to the bed if it doesn't seat properly. If this solution has helped you out, I'd love to hear about it! Seeing what others have created with their own projects is always a thrill.