FLSUN SR full enclosure

thingiverse

Full enclosure for the FLSUN Super Racer. you will need: >Φ10mm magnets (T=1 or 2mm), 28 pcs. >M3 and M4 tap >M4 countersink screws, L=8 or 9 (even 10mm should work), 8pcs for the doors >M3 countersink screws, L= 7mm, 4pcs for the hinges >L shape aluminium profile (see picture),L=658mm, 5x20mm, T=1 >J shape aluminium profile (see picture), L=668, 5x11mm, T=1. Should work with L shape as well (but less sexy). For the border of the doors. >T=0.5mm sheets (0.75mm should fit as well, you may need to sandpaper a little bit the grooves though). I used Polystyrene, but take PC if you have the option, because PS becomes opaque when under physical stress. she sheets sizes are 360x668 for the 2 back panels, and 668x161 for the 2 doors. >double side tape and glue (loctite/superglue type) >a 4.5mm (+-0.2mm) drilling bit >optional : a sexy rubber bush for the finish of the hole for the big cable. The prints: >A x3 >B x3 >extruder A x1 >extruder B x1 >Door_L_LOW x1 >Door_L_LOW (print in MIRRORED to make it R ) x1 >Door_L_UP (print in MIRRORED to make it R ) x1 >hinge L x2 >hinge L (print in MIRRORED to make it R )x2 >magnet door stopper x4 >win locker something like x4,6 or 8 (optional but nice, super fast to print anyway) I included the STEP file so you can mess with it freely. FLSUN doesn't seem to be OK with the idea of sharing the CAD models (their loss...), so I didn't include the machine parts I reverse engineered (the effector is present though). The extruder is very crudely made, so I left it. How to build : This should be very simple, the hardest part is, by far, cutting the panels. 1) print everything (you can try to make one panel first to test the tolerance regarding your settings) 2) M3 tap the 4 hinges 3) M4 tap the 8 holes on the doors 4) cut the 4 panels, and cut the aluminium profiles to length (clean the buries, smooth the edges) 5) put the 5x20 aluminium profile in the door_LOW and UP parts in place, mark the location of the holes with a sharpie, then drill the holes with the 4.5mm bit. 6) do the same for the windows panels 7) put double sided tape all along the aluminium profiles, on the side that will be in contact with the panel. 8) join the panels to the aluminium profiles. 9) insert this into the 2 door mounts, LOW and UP, and for both sides, then secure with the M4 screws The doors are done! The back panels are even easier 10) Put magnets into the holes on all the mounts (no glue needed it printed correctly), then couple all the A and B parts. 11) insert a panel into a A and B parts joined together (no glue needed, but you can glue it if you feel like it). 12) slide the assembled panels into the machine. 13) the USB cable and the main big cord should still enter the groove on the pillar, alongside the panel. 14) secure the panels where there is no cable using the small windows locker parts (optional) Back panels done! 15) slide the hinges into the pillars grooves, eyeball the location for now but slightly secure with the M3 screws (genteelly). 16) put the doors in place on the hinges, they should fit perfectly the height of the machine. 17) Once you have the doors in place, tighten the hinges screws. 18) close both doors, as much as possible, and while you hold them in place on the upmost location, glue the magnet door stoppers parts against the metal wall of the machine, close to the center of the door. repeat on the low part (but more toward the middle of the door mounts, and be careful with the tray!). 19) insert magnets into those. 20) enjoy.