
Fast Rc Tank
prusaprinters
<p>Demo and design process: <a href="https://youtu.be/OYxdLfMX5yY">https://youtu.be/OYxdLfMX5yY</a></p><figure class="media"><oembed url="https://youtu.be/OYxdLfMX5yY"></oembed></figure><p><strong>Updated summer version:</strong></p><figure class="media"><oembed url="https://youtu.be/IU3rbzvLTOE"></oembed></figure><figure class="media"><oembed url="https://youtu.be/7fEnXuf5JIQ"></oembed></figure><p>Hi, the main goal of this project is to create a fast and fun to drive tank.</p><p>This is not a beginner's project. You need to know how to mix and wire the motor and esc already. The mechanical assembly is not so complicated.<br>I don't have an assembly tutorial for this project now, but I've put some pictures of the robot disassembled to help understand how it's built.</p><p>If you have any questions about the project or the assembly process, feel free to ask them in the comments section.<br>Enjoy</p><p><strong>Parts and quantity to print:</strong></p><ul><li>64x track_link_summer-v4</li><li>1x jig summer track</li><li>4x drive_cog-v2</li><li>2x side_full-solid-76mm</li><li>4x supp bearing-ext-v13</li><li>2x supp GB and bearing-v10</li><li>2x supp moteur n bearing-v8</li><li>2x top_plate-enclose-7_5in</li><li>2x bumper</li><li>2x helical gear_3_23t_out-v2</li><li>2x helical gear_3_inp-no_core</li></ul><p>Optional: </p><ul><li>The snow track<ul><li>64x track_link-v7</li><li>128x track_plate-v2</li><li>1x Jig_for_assembly_v4</li></ul></li><li>longer side piece (to make the track tighter)<ul><li>2x side_full-solid-78mm</li></ul></li><li>Compliant wheel ( Print in TPU)<ul><li>4x drive-cog_compliant</li></ul></li></ul><p><strong>Link for parts:</strong><br>( I put amazon link of product that have the same spec that the one I use in this project. You can probably find some of those part somewhere else for cheaper and in the right quantities for the project)</p><ul><li>1x stainless steel wire 1/16in and crimp– <a href="https://www.amazon.ca/dp/B08GFCJHG6/ref=cm_sw_em_r_mt_dp_RM6GX2TDMZGTT4N7A5DA?_encoding=UTF8&psc=1">amazon</a></li><li>2x motor and ESC (540 - 36mm diameter - max length 50mm – 4300KV) – <a href="https://a.co/d/foPd0q5">amazon </a></li><li>2x Planetary Gearbox (D90 17:1) – <a href="https://www.amazon.ca/dp/B07N84SW3X/ref=cm_sw_em_r_mt_dp_4ZASBN0QA3VR1N5BBGS9?_encoding=UTF8&psc=1">amazon</a> <a href="https://fr.aliexpress.com/item/4000198905204.html?spm=a2g0o.productlist.0.0.52cf786fi8IvZA&algo_pvid=d1d3148a-4942-41cc-975a-0c665d1ab0ea&algo_exp_id=d1d3148a-4942-41cc-975a-0c665d1ab0ea-3&pdp_ext_f=%7B%22sku_id%22%3A%2210000000757229003%22%7D&pdp_npi=2%40dis%21CAD%2143.5%2130.44%21%21%213.5%21%21%402103250d16649133542844030ea1a6%2110000000757229003%21sea&curPageLogUid=BV1o3BNTRkZD">aliexpress</a></li><li>4x headless set screw m3 12mm - <a href="https://a.co/d/dzLORGY">amazon</a></li><li>8x Bearing (6200-2RS) – <a href="https://www.amazon.ca/dp/B00EPNN62M/ref=cm_sw_em_r_mt_dp_CM98ZCJSXSQ3JAWKFB9V?_encoding=UTF8&psc=1">amazon </a></li><li>1x 8mm shaft (need to be cut to size (4x 70mm)) – <a href="https://www.amazon.ca/dp/B08XYSD8SR/ref=cm_sw_em_r_mt_dp_J4521SDBG6R6D8EZMF9F?_encoding=UTF8&psc=1">amazon</a> </li><li>6x 8mm hub – <a href="https://www.amazon.ca/dp/B08335MYGW/ref=cm_sw_em_r_mt_dp_XHEN4G07ZD3A4TPCWR50">amazon</a> </li><li>2x 8mm bore gt2 puley - <a href="https://a.co/d/0MSTzpl">amazon</a></li><li>1x Battery(2s or 3s) – <a href=" https://www.amazon.ca/dp/B08CHJ9G3M/ref=cm_sw_em_r_mt_dp_27VVFJ8Z9CHNKYSKDD5S?_encoding=UTF8&psc=1">amazon </a></li><li>1x Rc controller and reciver (chose the one you like. I use radiolink T8S) – <a href="https://www.amazon.ca/dp/B09BTSJN7P/ref=cm_sw_em_r_mt_dp_TN72MN8JE9W21BDVKRCJ?_encoding=UTF8&psc=1">amazon</a> </li><li>64x #6 screw 0.5in length (to assemble the track)</li><li>16x #6 screw 1.5in length (To assembled the drive pod)</li><li>28x #6 screw 0.75in length (To assembled the top plate and bumper)</li><li>36x M5 screw 10mm length (To fix the gear and the wheel on the hub)</li><li>16x button head m3 screw 10mm length (To fix the gearbox)</li><li>Xx Wire and connector to plug 2 esc in one battery</li></ul><p><strong>Tool:</strong></p><ul><li>M5 tap (and a 4mm drill bit)</li><li>M4 tap (and a 3mm drill bit)</li><li>A drill (optional, but its faster then drilling and screwing by hand)</li><li>Metric allen key set</li><li>Square head screwdriver</li><li>Metal file</li><li>Saw with a metal cutting blade</li><li>Plier (to cut the steel wire and crimp)</li></ul><p> </p><p><strong>Frame assembly:</strong></p><figure class="image"><img src="https://media.printables.com/media/prints/164289/rich_content/1ea0d6d4-2e34-4105-97e3-f77f83db423f/20221003_161648.jpg#%7B%22uuid%22%3A%221fd67505-463e-4a47-b205-f03b9148d40f%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></figure><p> </p><p><strong>Track assembly:</strong></p><p>Use the jig and keep the steel wire thight when you screw to make sure all the link have a precise spacing.</p><figure class="image"><img src="https://media.printables.com/media/prints/164289/rich_content/c30831b4-302b-4658-91d4-2dace423f2a1/20220901_132912.jpg#%7B%22uuid%22%3A%2269ace54a-7ad1-4de6-963a-c1242715bcb5%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></figure><p> </p><p><strong>Track Junction:</strong></p><p>You need to cut 4 of the link to make space for the crimp as see in the next picture.</p><p><img src="https://media.printables.com/media/prints/164289/rich_content/ed958a55-7b02-4da6-8961-b349eacfca6f/20221106_102623.jpg#%7B%22uuid%22%3A%22469cc193-48c8-40c4-a661-ab0d64b730cc%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></p><p>Use the assembly jig to make sure that the link close to the junction have the same pitch as all the other link. Wen i make the junction i keep a good extra length of steel wire to held everything in place will i crimp. I then cut the extra length of cable close to the crimp. (This step can be hard, i will try to get rid of the crimp with some special junction link in the next upgrade)</p><figure class="image"><img src="https://media.printables.com/media/prints/164289/rich_content/32e902be-eca0-4a90-84e9-751d515933f3/20221106_102542.jpg#%7B%22uuid%22%3A%22045a5dc3-ca0d-4541-9a27-b186613a442d%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></figure><p> </p><p><strong>Gear and drive pod assembly:</strong></p><p>To avoid the hub comming loose, I oversized an tapped the set screw hole to m4 and I used m4 flat tip stainles steel set screw and some lock tight. I also use a metal file to make a flat spot where the tip of the set screw touche the shaft. </p><p>The four(4) screw clearence hole in the hub also need to be drill and tap to M5 tread.</p><p>Then, fix the hub to the shaft.</p><p><img class="image_resized" style="width:96.71%;" src="https://media.printables.com/media/prints/164289/rich_content/2b303054-8ecc-4261-aa74-0d87927382ca/20221106_102912.jpg#%7B%22uuid%22%3A%227d1ef98c-9f75-43f7-a610-bb4845c924f1%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"><strong> </strong></p><p>Fix the big gear to the hub. Then, slide the shaft ofthe big gear in the bearing and the small gear on the gearbox shaft at the same time.</p><p>****The big yellow gear become the big black gear the next picture****</p><p><img class="image_resized" style="width:47.97%;" src="https://media.printables.com/media/prints/164289/rich_content/d006c98f-cf6e-4587-b141-2b31edb62a76/20221106_103039.jpg#%7B%22uuid%22%3A%2280690500-2980-4b06-8278-dba5c07056fe%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"> <img class="image_resized" style="width:47.73%;" src="https://media.printables.com/media/prints/164289/rich_content/292210cb-2c7d-404b-a99e-efde77530148/20221003_161752.jpg#%7B%22uuid%22%3A%22e0a11181-f41a-4efa-8c9f-588f793db736%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></p><p>More picture on how to fix the small gear to the gearbox shaft using the headless screw.</p><p>**** The small yellow gear become the small green gear in the next picture****</p><figure class="image image-style-align-left image_resized" style="width:41.98%;"><img src="https://media.printables.com/media/prints/164289/rich_content/e200c18a-d5d7-4039-ae76-c1dcd447a2d2/20221003_161927.jpg#%7B%22uuid%22%3A%22287ea3b7-d741-4fbe-b492-75e5d43b5691%22%2C%22w%22%3A2268%2C%22h%22%3A4032%7D"></figure><figure class="image image-style-align-left image_resized" style="width:40.89%;"><img src="https://media.printables.com/media/prints/164289/rich_content/5eb44fff-ad83-4e67-87d1-a220c138b5d7/20221003_161937.jpg#%7B%22uuid%22%3A%225ea15afa-c102-4f38-8887-81ab413a85f5%22%2C%22w%22%3A2268%2C%22h%22%3A4032%7D"></figure><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p> </p><p>The drive pod assembly should end up looking like this.</p><figure class="image"><img src="https://media.printables.com/media/prints/164289/rich_content/fae56850-8187-41ac-a9bf-8d48495eef54/20221003_161735.jpg#%7B%22uuid%22%3A%228cee601d-ce56-40d8-9daa-7394f4282752%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></figure><p> </p><p><strong>Wheel hub modification:</strong></p><p>To avoid the hub comming loose, I oversized an tapped the set screw hole to m5 and I used m5 socket head screw and some lock tight. I also use a metal file to make a flat spot on the shaft where the tip of the screw will touch.</p><p>The four(4) screw clearence hole in the hub also need to be drill and tap to M5 tread.</p><figure class="image image-style-align-left image_resized" style="width:47.25%;"><img src="https://media.printables.com/media/prints/164289/rich_content/e56bcea3-712c-49b1-b9c3-a4a334bd64ab/20221106_113542.jpg#%7B%22uuid%22%3A%22aaa85dee-61b7-4a62-92d1-0a151f00dca8%22%2C%22w%22%3A2268%2C%22h%22%3A4032%7D"></figure><figure class="image image-style-align-right image_resized" style="width:45.65%;"><img src="https://media.printables.com/media/prints/164289/rich_content/0c18628b-b40b-4b3a-85f9-fac91cc2ef72/20221106_113548.jpg#%7B%22uuid%22%3A%22ce2a7d87-4212-4897-99be-94365fd641f0%22%2C%22w%22%3A2268%2C%22h%22%3A4032%7D"></figure><p> </p><p>Wheel assembly with the hub.</p><figure class="image image_resized" style="width:100%;"><img src="https://media.printables.com/media/prints/164289/rich_content/b1e725a4-d6a1-46f5-89d8-9672f46b5077/20221106_102718.jpg#%7B%22uuid%22%3A%223caeefbe-d57c-4798-a14d-4ce05c045175%22%2C%22w%22%3A4032%2C%22h%22%3A2268%7D"></figure><p> </p><p><strong>If you have any question or need precision on some assembly step, feel free to to ask in the comment section. It help me to know where i should improve the assembly instruction.</strong></p><p> </p>
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