Ender 5 Core XY with Afterburner (from Voron)

Ender 5 Core XY with Afterburner (from Voron)

prusaprinters

<p>First let me start by saying that I appreciate the work that BoothyBoothy put in to create this masterpiece of a conversion. I have no doubts that if I had stuck to the design they put together, it would have been amazing. However, I had a spare afterburner toolhead in the garage, and I decided to give this a shot. In the end, I made only a few changes to the already stellar design:</p><ol><li>&nbsp;Forward Idlers are covered with their own shell. This requires 6 M3x40 bolts, and one M5x70. Additionally, you'll need to print a total of 6 small idler spacers to go on top of the idler assembly. (One on top, one on bottom, and one in the middle. Only use the smaller spacer! "M5 x 2mm Spacer V1 x 4.stl")<br>&nbsp;</li><li>The Carriage has been changed to accept a modified X carriage rail mount from the Voron 2.4 and accept an OMRON PL-08N or like sensor. The PL-08N is mounted on the right side, as you're facing the front of the printer. Additional modifications include the redesign of the X endstop, to a mechanical switch. The optical endstop was quite troublesome for me. Endstop used: <a href="https://www.amazon.com/gp/product/B07PCN6T6F/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&amp;psc=1">https://www.amazon.com/gp/product/B07PCN6T6F/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&amp;psc=1</a><br>&nbsp;</li><li>As I was replacing the bed with a thicker cast aluminum build plate, I also added longer screws to the bottom of the build plate, and a spacer below the springs to bring the build surface up higher. This allows for the build plate to be closer to the toolhead, as it rides significantly higher than Boothy's original design.</li></ol><p>When putting the carriage together, it should be pretty obvious where the M3 heatset inserts go, as they will line up with the afterburner toolhead. &nbsp;There will be two insets in the bottom, facing forward, and two on right side, as you're facing the front of the toolhead, this will be for the PL-08N. &nbsp;<br><br>Overall, extremely satisfied with the setup, and it slings out PLA/ABS/PETG without a problem. &nbsp;</p>

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