Elegoo Saturn 2 8K Vented Cover w/Door

thingiverse

**This is a vented cover with a hinged door w/magnetic latch.** Made from 3D printed parts, 2020/2040 Aluminum Extrusions & Acrylic Panels. ***UPDATE 04/15/2023*** ***Update the Cover_Interface_V3_LG_FDM_v2 to a new version "Cover_Interface_V3_LG_FDM_Aluminum_v5" as I found out the hard way that the front 2 m3 holes where off by 2.24mm from the rear two holes. I also added another M3 hole at the upper right of the Cover_Interface_V3_LG_FDM_Aluminum_v5. All remaining holes where not change. I also updated the hardware list for the addition of the added hole. *** ***UPDATE 02/23/2023*** ***Updated the Cover Interface to Cover_Interface_V3_LG_FDM_v2 The M5 holes have been changed to an oblong shape to help with the tolerances with the cut extrusions.*** ***UPDATE 02/20/2023*** ***Changed the quantity of the 'Tapered Heat-Set Inserts for Plastic, M4' to 9 pcs. from 8 pcs. Forgot the 'Magnetic_Latch_Door_Side_Mount_v5.stl' needed one.*** **B.O.M.** 3D printed items: 1. Cover_Interface_V2_LG_FDM_v2.stl (looking to have one fabricated out of at 6061 aluminum). 2. Tower_Top_Brace_FDM_v7.stl 3. Magnetic_Latch_Door_Side_Mount_v5.stl 4. 70mm_OD_Vent_inner_Mounting_Ring_v4.stl (optional) 5. 2p5_inch_Vent_Outter_Mount_v6.stl (optional) 6. exhust_screen_v5.stl (optional) 7. Air_Diffuser_V102_v4.stl (optional) 8. Vent_Hole_Drill_Templete_v3.stl (optional) **Acrylic Panels:** 2 pcs. Amber 2422 UV Filtering Acrylic Panel 6mm or 3mm thick 254mm x 385mm for the sides of the cover. 2 pcs. Amber 2422 UV Filtering Acrylic Panel 6mm or 3mm thick 351mm x 385mm for the rear of the cover and the other one for the door. **PVC Panel:** 1 pcs. 6mm thick PVC sheet cut to: 254mm x 351mm [Amazon](https://www.amazon.com/gp/product/B093MLLMYJ/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1) you could also use Amber 2422. For the top of the cover. **Aluminum Extrusions:** 1. 4 pcs. 2020 x 424mm (cover verticals) [HFSB5-2020-424](https://us.misumi-ec.com/vona2/detail/110302683830/?HissuCode=HFSB5-2020-424) 2. 4 pcs. 2020 x 340mm (door top & bottom, cover bottom front & rear) [HFSB5-2020-340](https://us.misumi-ec.com/vona2/detail/110302683830/?HissuCode=HFSB5-2020-340) 3. 2 pcs. 2020 x 243mm (cover bottom sides) [HFSB5-2040-243](https://us.misumi-ec.com/vona2/detail/110302684350/?HissuCode=HFSB5-2040-243) 4. 2 pcs. 2020 x 374mm (door sides) [HFSB5-2020-374](https://us.misumi-ec.com/vona2/detail/110302683830/?HissuCode=HFSB5-2020-374) 5. 2 pcs. 2040 x 340mm (cover top front & rear) [HFSB5-2040-340](https://us.misumi-ec.com/vona2/detail/110302684350/?HissuCode=HFSB5-2040-340) 6. 2 pcs. 2040 x 243mm (cover top sides) [HFSB5-2040-243](https://us.misumi-ec.com/vona2/detail/110302684350/?HissuCode=HFSB5-2040-243) 7. 4 pcs. 2020 2-way corner brackets (door) (HBLCS5-B from [Misumi](https://us.misumi-ec.com/vona2/detail/110300439630/?HissuCode=HBLCS5-B) or equivalent) 8. 8 pcs. 2020 3-way corner brackets (cover) (HBLBCB5 from [Misumi](https://us.misumi-ec.com/vona2/detail/110300440060/?HissuCode=HBLBCB5) or [Black 3-Way End Corner Bracket Connector from Amazon](https://www.amazon.com/gp/product/B0B4WW4NL2/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1) 9. 2 pcs. 2020 aluminum extrusion hinges ([HHPBSN5-SST from Misumi](https://us.misumi-ec.com/vona2/detail/110302362010/?HissuCode=HHPBSN5-SET) or equivalent) 10. 1 pcs [5537T86_T-Slotted Frame magnet McMaster-Carr](https://www.mcmaster.com/catalog/129/2203/5537T86) or equivalent) 11. 1 pcs. [2020 Door Handle UPCN19_M_36_SST Misumi](https://us.misumi-ec.com/vona2/detail/110302239150/?PNSearch=UPCN&HissuCode=UPCN&searchFlow=suggest2products&Keyword=UPCN&isReSearch=1&curSearch=%7b%22field%22%3a%22%40search%22%2c%22seriesCode%22%3a%22110302239150%22%2c%22innerCode%22%3a%22%22%2c%22sort%22%3a1%2c%22specSortFlag%22%3a0%2c%22allSpecFlag%22%3a0%2c%22page%22%3a1%2c%22pageSize%22%3a%2260%22%2c%2200000070241%22%3a%22mig00000001422775%22%2c%2200000069980%22%3a%22mig00000001422776%22%2c%2200000071982%22%3a%22mig00000001422929%22%2c%22jp000233031%22%3a%22mig00000000296208%22%2c%22jp000233033%22%3a%22mig00000000296214%22%2c%22typeCode%22%3a%22UPCN%22%2c%22fixedInfo%22%3a%22innerCode%3aMDM00002435653%7c21%22%7d&Tab=codeList) or equivalent **Hardware:** 1. 6pcs M3 x 12mm cap head bolts (securing the Cover_Interface_V2_LG_FDM_v2.stl to the Elegoo Saturn 2 resin printer) 2. 9 pcs.[Tapered Heat-Set Inserts for Plastic, M4 x 0.70 mm Thread Size, 4.700 mm McMaster-Carr 94180A351](https://www.mcmaster.com/catalog/129/3725/94180A351) or equivalent. (for the optional 2p5_inch_Vent_Outter_Mount_v6.stl & Magnetic_Latch_Door_Side_Mount_v5.stl) 3. 8 pcs. M4 x 16mm cap head screws. (for the optional 2p5_inch_Vent_Outter_Mount_v6.stl) 4. 2pcs. M4 x 12mm cap head screws. (for securing the Magnetic_Latch_Door_Side_Mount_v5.stl to the 2020 aluminum extrusion) 5. 2pcs M4 T-slot slide in or T-slot hammerhead nuts.(for securing the Magnetic_Latch_Door_Side_Mount_v5.stl to the 2020 aluminum extrusion) 6. 2 pcs. M4 flat washers (to be used w/Magnetic_Latch_Door_Side_Mount_v5.st) 7. 14 pcs. M5 x 12mm low profile or regular cap head screws. (to secure the Cover_Interface_V2_LG_FDM_v2.stl to the cover and the Tower_Top_Brace_FDM_v7.stl to the cover) 8. 14 pcs. M5 flat washers (to be used w/Cover_Interface_V2_LG_FDM_v2.stl and the Tower_Top_Brace_FDM_v7.stl) 9. 14 pcs or more M5 T-slot slide in or T-slot hammerhead nuts. (to be used w/Cover_Interface_V2_LG_FDM_v2.stl and the Tower_Top_Brace_FDM_v7.stl) **Notes:** 1. You will need to cut all 4 corners of the PVC panel and the Acrylic door panel to clear the corner brackets. Roughly a 2mm square cut on the corners. 2. The infill for the Tower_Top_Brace_FDM_v7.stl, Cover_Interface_V2_LG_FDM_v2.stl & the Magnetic_Latch_Door_Side_Mount_v5.stl should be 75%. 3. The infill for the 70mm_OD_Vent_inner_Mounting_Ring_v4.stl & 2p5_inch_Vent_Outter_Mount_v6.stl can be 40-50%. 4. The infill for the exhust_screen_v5.stl & Air_Diffuser_V102_v4.stl can be 20-25%.