E-Bike Lighting Kit

thingiverse

All these components were utilized to create my e-bike's lighting system. Everything from headlights to turn signals to tail lights and the battery holder was used. M3 socket head cap screws of varying lengths, including 10mm, 14mm, and 16mm, are necessary to assemble everything. I also employed brass threaded inserts to strengthen bolted joints, which can be pressed into place using a standard soldering iron and tip. McMaster Carr part number 94180A333. The entire setup is powered by a single Milwaukee M12 tool battery. The design files for the battery holder can be found in the thingiverse link provided below. Milwaukee M12 Battery: https://www.milwaukeetool.com/Products/Batteries-and-Chargers/M12-Batteries-and-Chargers/48-11-2401 Front Turn Signals: https://www.ebay.com/itm/2PCS-12V-Universal-Motorcycle-bike-LED-Turn-Signal-Indicator-Light-Amber-Blinker/153219379511?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649 Front Headlight: https://www.ebay.com/itm/12V-Motorcycle-Dirt-Bike-60W-6000LM-LED-Headlight-High-Low-Drinving-Spot-Light/163621844008?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649 Rear Brake Light Module: https://www.ebay.com/itm/Universal-Motorcycle-LED-Tail-Light-Rear-Brake-Lamp-Modification-Indicator-Light-/292763728989?hash=item442a13fc5d Automotive Flasher: https://www.ebay.com/itm/3-Prong-Electronic-LED-Compatible-Turn-Signal-Flasher-Relay-EF33RL-Round-25-Amp/133002365419?epid=809260223&hash=item1ef78f09eb:g:5l4AAOSwyMVdk0z5 L-Shape contacts inside the battery holder are available at https://canada.newark.com/amp-te-connectivity/181953-1/terminal-tab-stud-mount/dp/28T0273?scope=partnumberlookahead&ost=181953-1&searchref=searchlookahead&exaMfpn=true&ddkey=https%3Aen-CA%2FElement14_Canada%2Fw%2Fsearch To secure them in place, two M2x10 socket head cap screws with M2 washers and M2 locking nuts are required. Check out the video below for the wiring diagram and a preview of the entire lighting system!