Draeger X-plore® Bayonet (3000/5000 Series) to 40MM NATO (RD40x1/7) Adapter

thingiverse

Draeger X-plore Bayonet (3000/5000 Series) to 40MM NATO (RD40x1/7) Adapter This prototype design for a Dräger X-plore 3000/5000 series respirator to 40MM NATO (RD40x1/7”) gas mask thread adapter is designed to help cross compatibility of commercial off the shelf (COTS) filters with other manufacturer’s respirators during this global PPE shortage. In this particular case, X-plore bayonet series respirators can now be compatible with any RD40x1/7” threaded canisters or step down adapters to other respirator manufacturer filter cartridges. Note that X-plore 6000 series are already factory threaded for RD40. If you cannot source 40MM NATO (RD40x1/7”) thread filters, then you can step down to the following adapters below: 40 MM NATO to 3M Filter Adapter: https://www.thingiverse.com/thing:4245358 40MM NATO to Scott Series Filter Adapter: https://www.thingiverse.com/thing:4347531 40 MM NATO to MSA Bayonet Filter Adapter: https://www.thingiverse.com/thing:4265715 40MM NATO to MSA Comfo Classic Filter Adapter: https://www.thingiverse.com/thing:4271234 And if no filter cartridges are still available to you, then there are many DIY filter solutions on thingiverse that are compatible with each of the major manufacturer’s respirators, for 3M, MSA, etc. Part Description: DRAEGER_XPLORE_BAYONET_TO_40MM_NATO_ADAPTER_FLAT_GASKET_GEN1.stl Initial model release, with traditional flat gasket design, requires gasket under bayonet to ensure proper seal on respirator mask. DRAEGER_XPLORE_BAYONET_TO_40MM_NATO_ADAPTER_ANGLED_GASKET_GEN1.stl Initial model release, with angled gasket interface to replicate Draeger filter side geometry. Disclaimers/Risks: 1.) Use Proper Gaskets Requires 40 mm OD gasket or o-ring on the interior pocket for RD40x1/7 threads. If you use the flat gasket version, requires nominal gasket or o-ring ID of ~25.5 mm at base. 2.) Perform Proper Negative Pressure Test Follow SSPs established by your institution or workplace for further guidance. But in general, don your respirator, adjust straps till taught against face, ensuring no obstructions around the periphery of the seal against face either due from hair, facial hair, or otherwise. Exhale deeply. Cover all inhalation ports. (Typically, most full face or half face respirators have two filters, so cover those intake ports with your hands. If your running only one filter, ensure the opposite port has filter cap in place.) Now inhale deeply. The mask should suck tightly against your face without any air leakages. Re-test if adjustments are required at gasket/o-ring interfaces at the adapter. 3.) Use At Own Risk – Temporarily Solution Only Until Supply Chain Normalizes 3D printing materials are not resistant to many solvents, are water soluble, and degrade when exposed to chemicals, heat, and UV/sunlight. 3D printing this adapter is only a temporarily ad-hoc solution against biological contagions. In addition to using a properly calibrated 3D printer, due to tolerances of adapters, if possible perform hot nozzle pass on all exterior surfaces, to reduce surface porosity. Highly recommended users apply a thin layer of polyurethane clear coat on all exterior surfaces, spray or dip based methods, to help resiliency and durability for repeated sterilization and to reduce fomite transmission in printed infill layers. Once supply chains return to normal, users should purchase OEM OSHA/NIOSH/EN standard approved respirators, adapters and accessories for their institution and workplaces. Dev. Notes: 04/29/2020 - Initial model release. In work, pending 3D printing community support for any fitment and model revisions. Credits: Thanks to suatbatu for his Draeger to HME/DAR filter adapter design, referenced his geometry to produce a 40MM step up adapter. https://www.thingiverse.com/thing:4298442