Designing a Parametric "Print in Place" Hinged Container Using Autodesk Fusion 360

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The eight different size and color 3D printed "print in place" hinged containers showcased on the cover photograph of this tutorial all have one thing in common; they were each created from a single Autodesk Fusion 360 model using "parametric modeling".\n\nIn a CAD environment, a parametric model is a model whose size and/or shape can be altered simply by changing dimensional values. I specified the dimensional values for the Length, Depth, Height, Thickness, and Tolerance dimensions of a simple "print in place" hinged container within the Autodesk Fusion 360 "Change Parameters" menu. Then, I designed sketches for the base, lid, and ball-and-socket hinges, and extruded the various components using the dimensional values I entered. To change the length of the container, I simply changed the Length dimension; to change the depth, I changed the Depth dimension; and to change the height, I changed the Height dimension. Whenever any of the dimensional values on the Change Parameters menu were altered, Autodesk Fusion 360 rebuilt the container to the new dimensions, creating a new model ready for 3D printing, thanks to parametric modeling.\n\nWhile designing this model, friends questioned why I didn't simply scale the model using Cura (the slicer we use) prior to printing. The answer is that when Cura scales a model, it scales everything, including the tolerances or "clearance" between the parts. Thus when scaled up, the hinge becomes loose, and when scaled down, the hinge becomes tight or even "welded". Parametric modeling ensures the user-specified Tolerance (clearance) dimensions are maintained as the model dimensions are changed.\n\nNow, there are caveats; the model is not without flaws. For example, no limits have been imposed on the dimension values so entering "reasonable" values is up to the user. I suggest using values greater than or equal to those I initially placed in the Change Parameters menu. Negative values are a definite no-go, and excessive Height values in relation to the Length and Width values will cause interesting and problematic side effects. If "non-reasonable" values are entered, errors may (or may not) appear in the timeline of the model to warn that the model with specified dimensions is not printable; examine both base and lid components prior to printing. And as testing all possible combinations of dimensional values would require time far exceeding my remaining lifetime, I simply did not have the time to test them all.\n\nI've included the Autodesk Fusion 360 file "Print In Place Parametric Hinged Container v1.f3d" which includes the model details; in the steps that follow are videos showing the steps I performed in creating this model (the videos may be slightly outdated, so stick with the .f3d file for updated details). Familiarity with the Autodesk Fusion 360 environment is highly recommended, and I'm always open to questions, suggestions, comments, and criticisms (friendly please); feel free to comment, and I'll do my best to respond as to why I chose the methods I did in creating this model.\n\nAs usual, I probably forgot a file or two or who knows what else; if you have any questions, please don't hesitate to point them out as I do make mistakes in plenty.\n\nDesigned using Autodesk Fusion 360, sliced using Cura 3.5.1, and printed in PLA on an Ultimaker 2+ Extended and an Ultimaker 3.\n\nThe tutorial steps are as follows:\nStep 1: The eight different size and color 3D printed "print in place" hinged containers showcased on the cover photograph of this tutorial were each created from a single Autodesk Fusion 360 model using "parametric modeling".\nStep 2: In a CAD environment, a parametric model is a model whose size and/or shape can be altered simply by changing dimensional values. I specified the dimensional values for the Length, Depth, Height, Thickness, and Tolerance dimensions of a simple "print in place" hinged container within the Autodesk Fusion 360 "Change Parameters" menu.\nStep 3: Then, I designed sketches for the base, lid, and ball-and-socket hinges, and extruded the various components using the dimensional values I entered. To change the length of the container, I simply changed the Length dimension; to change the depth, I changed the Depth dimension; and to change the height, I changed the Height dimension.\nStep 4: Whenever any of the dimensional values on the Change Parameters menu were altered, Autodesk Fusion 360 rebuilt the container to the new dimensions, creating a new model ready for 3D printing, thanks to parametric modeling.\nStep 5: While designing this model, friends questioned why I didn't simply scale the model using Cura (the slicer we use) prior to printing. The answer is that when Cura scales a model, it scales everything, including the tolerances or "clearance" between the parts.\nStep 6: Thus when scaled up, the hinge becomes loose, and when scaled down, the hinge becomes tight or even "welded". Parametric modeling ensures the user-specified Tolerance (clearance) dimensions are maintained as the model dimensions are changed.\nStep 7: Now, there are caveats; the model is not without flaws. For example, no limits have been imposed on the dimension values so entering "reasonable" values is up to the user.\nStep 8: I suggest using values greater than or equal to those I initially placed in the Change Parameters menu. Negative values are a definite no-go, and excessive Height values in relation to the Length and Width values will cause interesting and problematic side effects.\nStep 9: If "non-reasonable" values are entered, errors may (or may not) appear in the timeline of the model to warn that the model with specified dimensions is not printable; examine both base and lid components prior to printing.