DeLorean 3D Printing Model | Assembly Kit 2: Engines, Mr Fusion, Active Suspension

gambody

ABOUT THIS 3D MODELAccording to the genius inventor Emmett “Doc” Brown, time-travel recipe is as easy as pie: Mr Fusion fuel processor converts garbage to power for the flux capacitor and the flight circuits which help generate 1.21 gigawatts of power needed to travel to any point in time. Well, we may understand what Mr Fusion is, we have enough household waste to feed it for sure and the author of the model did prepare a flux capacitor for 3D printing but what the hell is a gigawatt? All jokes aside, the time-travelling might be fiction now but we are totally convinced that Doc from 1985 would be stunned by the opportunities that 3D printing technology may bring. For example, this assembly kit comprises elements that will help your 3D printing DeLorean acquire all the essential parts both of an ordinary car and a time-travelling device. The Mr Fusion here replaces the nuclear fission reactor and the car’s exterior receives its futuristic flux coils. There is also a microchip for the time circuit controls that is fastened to the hood that the fictional car received at the beginning of the trilogy’s last instalment. While the microchip may as well include vacuum tubes, the 3D printing car’s engine parts impress with the meticulous attention to fine details and the author’s striving for realism. The things might be heavy in the future but creating your own time-travelling DeLorean has never been easier - just order the STL files! ADAPTATION FOR 3D PRINTINGWhile working on the Assembly Kit 2 of the DeLorean model, Gambody team made sure to make both model’s “time travelling” decorative elements and mechanic parts of the car as true to life as possible. Flux coils around the car’s body were separated for you to be able to print them in transparent filament and illuminate with rope light. All essential elements comprising the DMC’s engine like the radiator, exhaust pipes and hooks, gas tank, alternator and compressor belts etc. were “taken off” the car’s frame and are to be printed and assembled separately. The most careful attention was dedicated to the gem of this assembly kit - an active suspension that comprises the finest elements for you to assemble an extremely realistic rolling chassis. There were also prepared two different types of bearings for front and rear wheels of the 3D printing car. The reason why the front bearings are thinner is to allow for the simultaneous movement of front wheels with the help of a steering rack that was also introduced. All assembly parts are provided in STL files in recommended positions that were worked out in order to ensure the smoothness of the details’ surfaces after printing and so that the 3D printing beginners won't face difficulties when placing the parts on a build plate. The model's assembly requires additional "pins" to secure the parts of the 3D printed car. These pins do not come in STL files but can be made out of short pieces of regular 2.85 PLA, screws or wire of an appropriate diameter. We highly recommend that you watch "Assembly video" in the photo preview section before assembling the DeLorean time machine. When downloading any file that comprises the kit you will also receive "Assembly Manual" in PDF format.This is the description of the model's Assembly Kit 2: Engines, Mr Fusion, Active Suspension. Standard Assembly Kit 1 and additional Kit 3 can be ordered as separate items as well.SPECIFICATION OF THE ASSEMBLY KIT 2: External Engine, Mr Fusion, Active Suspension- The 3D printing model's chosen scale is 1:8 and it was calculated from the actual length of the DMC DeLorean car that is 4216 mm;- Contains 70 parts that comprise the engines, outer coils, active suspension, bearings etc. elements of the 3D printing time machine;- A printed 1:8 DeLorean is 154 mm tall, 234 mm wide, 527 mm deep;- Assembly kit includes lock Ge_lock_10H x 5 to attach the model's parts securely without glue that needs to be printed 5 times; TE - Time Travel Engine:- Mr Fusion fuel processor placed on a hatch replaces the nuclear fission reactor from Kit 1;- The box on the hood or the microchip for the time circuit controls is "fastened" to the hood with belts;- Flux coils around the car body can be printed in transparent filament and illuminated with rope light;- The wires connecting the time-travel engine parts are secured underneath the doors with hollow pipes;- Blue wires do not come in STL files - 1.75mm PLA plastic can be used instead;AS - Active suspension:- The car's chassis can be assembled into the rolling one with the help of active suspension system;- A spring, shock assembly, link, track rod, brake disc etc. form the basis of the car's active suspension;- Rear wheels are equipped with rotating gear bearings that are easily printed one-piece;- The front of the frame is equipped with a steering rack​ that allows the simultaneous movement of front wheels;- The rotation of the front wheels is ensured by special thin bearings that are also to be printed one-piece;CE - Car engine:- Highly-detailed transmission case and engine are placed on the separated engine pipes;- Alternator belt and compressor belt to put over the pulleys; - Complete exhaust system with exhaust pipes and hooks to secure the exhaust system underneath the frame;- The radiator is to be secured at the front of the frame;- Similar to DMC-12, the car's gas tank is to be placed in the middle of the frame;- Blue tubes do not come in STL files - 1.75mm PLA plastic can be used instead;LC - Luggage compartment:- A spare wheel (tyre + rim) is to be placed into its designated place in the luggage compartment interior;- Two variants of spare wheel tyre to choose from: one is meant for plastic filament, the other is hollow for flexible material;- A cover to place over the luggage compartment.ADDITIONAL DELOREAN 3D MODEL KITS: Kit 1: Standard Assembly KitKit 3: Car Interior, Wheels and PlatformsWHAT WILL YOU GET AFTER PURCHASE?- STL files of DeLorean Model Assembly Kit 2 for 3D Printing which consist of 70 parts;- Assembly Kit 2 that consists of engines, outer coils, active suspension, bearings;- High-poly detailed model of DeLorean in Kit 2;- Assembly Manual in PDF format;- Detailed settings that we provide as a recommendation for Cura , Simplify3D and Slic3r for the best print;- Full technical support from the Gambody Support Team.You can get DeLorean Model Assembly Kit 2 for 3D Printing immediately after the purchase! Just click the green Buy button in the top-right corner of the model’s page. You can pay with PayPal or your credit card.Watch the tutorial on how to assemble DeLorean 3D Printing Model | Assembly Kit 2: Engines, Mr Fusion, Active Suspension at Gambody YouTube channel.Also, you may like Marty McFly and Doc Brown 3D Printing Figurines._______FAQ: Where can I print a model if I have no printer?How to get started with 3D printing?How to set up my 3D printer?How to choose right 3D model print bed positioning? How to paint printed figurine?Below you can find printing recommendations for Cura, Simplify3D and Slic3r software.These are basic settings that were tested in Cura 4.8.0 slicer. The test models were printed on Ultimaker 2, Creality Ender 3, Creality CR-10S Pro V2, Anycubic I3 Mega, Anycubic I3 MegaS 3D printers with PLA and PETG filaments.Disclaimer: The following printing settings are a recommendation, not an obligation. The parameters can vary depending on the peculiarities of your 3D printer, the material you use and especially the particular assembly part at hand. Each part that any model comprises often needs preliminary review and you are free to tweak the settings the way you find suitable.Note:- You can scale up the model (downscaling is not recommended!);- All connectors should be printed at 100% Infill;- For all parts of locks (“ge_lock” in “Source files”) you need to change "Brim" type to "Skirt" in Build Plate Adhesion section.QualityLayer Height: 0.12 mm (you can also set Layer Height at 0.16 or 0.2mm for 0.4mm nozzles)Initial Layer Height: 0.2 mm (carefully level the print bed and keep your Initial Layer Height the same as the main Layer Height)Line Width: 0.4 mmWall Line Width: 0.4 mmOuter Wall Line Width: 0.4 mmInner Wall(s) Line Width: 0.4 mmTop/Bottom Line Width: 0.4 mmInfill Line Width: 0.4 mmSkirt/Brim Line Width: 0.4 mmSupport Line Width: 0.4 mmInitial Layer Line Width: 100%Shell Wall Thickness: 0.8 mmWall Line Count: 2Outer Wall Wipe Distance: 0.3 mmTop Surface Skin Layers: 0Top/Bottom Thickness: 0.6 mmTop Thickness: 0.6 mmTop Layers: 5Bottom Thickness: 0.6 mmBottom Layers: 5Initial Bottom Layers: 5Top/Bottom Pattern: LinesBottom Pattern Initial Layer: LinesTop/Bottom Line Directions: [ ]Outer Wall Inset: 0 mmOptimize Wall Printing Order: CheckCompensate Wall Overlaps: CheckCompensate Inner Wall Overlaps: CheckMinimum Wall Flow: 0%Fill Gaps Between Walls: EverywhereFilter Out Tiny Gaps: CheckHorizontal Expansion: 0 mmInitial Layer Horizontal Expansion: 0 mmHole horizontal expansion: 0Z Seam Alignment: User SpecifiedZ Seam Position: BackZ Seam X: Average length of your printer’s plate (e.g.”150” if your plate is 300mm on the X-axis)Z Seam Y: A value higher than the length of your plate on the Y-axis (e.g. 700)Seam Corner Preference: Hide SeamExtra Skin Wall Count: 1Skin Overlap Percentage: 10%Skin Overlap 0.04 mmInfill Infill Density: 20% (for all smaller parts and for all parts of connectors use 100% Infill)Infill Pattern: TrianglesConnect Infill Lines: CheckInfill Line Directions: [ ]Infill X Offset: 0 mmInfill Y Offset: 0 mmInfill Line Multiplier: 1Extra Infill Wall Count: 0Infill Overlap Percentage: 10-20%Infill Overlap: 0.04 mmSkin Overlap Percentage: 5%Skin Overlap: 0.02 mmInfill Wipe Distance: 0 mmInfill Layer Thickness: 0.24 mmGradual Infill Steps: 0Infill Before Walls: CheckMinimum Infill Area: 0 mm2Skin Removal Width: 0.8 mmTop Skin Removal Width: 0.8 mmBottom Skin Removal Width: 0.8 mmSkin Expand Distance: 0.8Top Skin Expand Distance: 0.8Bottom Skin Expand Distance: 0.8Maximum Skin Angle for Expansion: 90˚Minimum Skin Width for Expansion: 0.0Skin Edge Support Thickness: 0Skin Edge Support Layers: 0Material Initial Layer Flow: 100%Printing Temperature: See your filament settingsInitial Printing Temperature: Your filament settingsFinal Printing Temperature: Your filament settingsBuild Plate Temperature: Your filament settingsBuild Plate Temperature Initial Layer: Your filament settings + 5°Flow: 100% (Important! If you face difficulty printing the model, you may need to adjust the Flow parameter. You may research the topic using the Internet or seek assistance at our Customer Support Team at support@gambody.com)Speed You can increase the printing Speed by 20% when you print simple objects. For small/thin parts you need to decrease the Speed by 25% - 50%.Print Speed: 50 mm/s    Infill Speed: 50 mm/s    Wall Speed: 25 mm/s          Outer Wall Speed:25 mm/s          Inner Wall Speed: 50 mm/sTop/Bottom Speed: 25mm/sSupport Speed: 25 mm/s           Support Infill Speed: 45 mm/s          Support Interface Speed: 25 mm/s                Support Roof Speed: 25 mm/s                Support Floor Speed: 25 mm/sTravel Speed: 80 mm/sInitial Layer Speed: 80 mm/sInitial Layer Print Speed: 20 mm/sInitial Layer Travel Speed: 80 mm/sSkirt/Brim Speed: 20 mm/sZ  Hop Speed: 5 mm/sNumber of Slower Layers: 2Enable Acceleration Control: CheckWhen printing simple objects, you need to set all Acceleration parameters at 500 mm/s. For small/thin parts you need to decrease the Acceleration by 50% - 70%.Travel Enable Retraction: CheckRetraction Distance: 4-8 mm, 1-3 mm for Direct Extruder (This is the most important retraction parameter. You can find your optimal value of Retraction Distance by printing any test object, e.g. bridges, towers etc.)Retraction Speed: 25mm/sRetraction Retract Speed: 25 mm/sRetraction Prime Speed: 25 mm/sRetraction Extra Prime Amount: 0 mm3 Retraction Minimum Travel: 1.5 mmMaximum Retraction Count: 100Minimum Extrusion Distance Window: 6,5 - 10 mmLimit Support Retractions: CheckCombing Mode: AllMax Comb Distance With No Retract: 30 mmRetract Before Outer Wall: CheckAvoid Printed Parts When Travelling: CheckAvoid Supports When Travelling: CheckTravel Avoid Distance: 1 mmLayer Start X: 0.0 mmLayer Start Y: 0.0 mmZ Hop When Retracted: CheckZ Hop Height: 0,3 mmCooling Enable Print Cooling: CheckFan Speed: 100%Regular Fan Speed: 100%Maximum Fan Speed: 100% Regular/Maximum Fan Speed Threshold: 10 sInitial Fan Speed: 0%Regular Fan Speed at Height: 0.36 mmRegular Fan Speed at Layer: 3 Minimum Layer Time: 10 sMinimum Speed: 10 mm/sSupport Generate Support: CheckSupport Structure: Normal (you can try using Tree Support Structure if you have difficulty printing any particular assembly part)Support Placement: Everywhere Support Overhang Angle: 60° (this parameter can range from 30° to 70° depending on the part at hand)Support Pattern: Zig ZagSupport Wall Line Count: 1 (stronger support that might be more difficult to remove) 0 (less strong support but is easier to remove)Support Density: 15%Support Line Distance: 2.6667 mmInitial layer support line distance: 2.667 mmSupport Z Distance: 0.12 mmSupport Top Distance: 0.12 mmSupport Bottom Distance: 0.12 mmSupport X/Y Distance: 0.8-1 mmSupport Distance Priority: Z overrides X/YSupport Stair Step Height: 0.3 mmSupport Stair Step Maximum Width: 5.0 mmSupport Stair Step Minimum Slope Angle: 10°Support Join Distance: 2.0 mmSupport Horizontal Expansion: 0.2 mmSupport Infill Layer Thickness: 0.2 mmGradual Support Infill Steps: 0Minimum Support Area: 2 mmEnable Support Interface: Check (generates additional “pillow” on the support structure that leads to a more even surface, but can be difficult to remove in hard-to-reach areas)Enable Support Roof: CheckEnable Support Floor: CheckSupport Interface Thickness: 0.8 mmSupport Roof Thickness: 0.8 mmSupport Floor Thickness: 0.8 mmSupport Interface Resolution 0.2 mmSupport Interface Density: 50-100%        Support Roof Density: 50-100%Support Roof Line Distance: 0.8 mm        Support Floor Density: 50-100%Support Floor line Distance:  0.4mmSupport Interface Pattern: Grid Support Roof Pattern: Grid (this parameter should differ from Bottom Pattern Initial Layer in “Shell” section)Support Floor Pattern: GridMinimum Support Interface Area: 10mmMinimum Support Roof Area: 10 mmMinimum Support Floor Area: 10 mmSupport Interface Horizontal Expansion: 0.0 mmSupport Roof Horizontal Expansion: 0.0 mmSupport Floor Horizontal Expansion: 0.0 mmFan Speed Override: CheckSupported Skin Fan Speed: 100%Use Towers: CheckTower Diameter: 4 mmMinimum Diameter: 3.0 mmTower Roof Angle: 65° Build Plate Adhesion Build Plate Adhesion Type: Skirt/Brim (For unsteady parts, and those parts that may come unstuck use “Brim”. For bigger assembly parts that have large adhesion area and for all parts of locks and claws that you want to come out clean use "Skirt")Skirt/Brim Minimum Length: 250 mmBrim Width: 8.0 mm       Brim Line Count: 10Brim Only on Outside: CheckMesh Fixes Union Overlapping Volumes: CheckMerged Meshes Overlap: 0.15 mmSpecial ModesPrint Sequence: All at OnceSurface Mode: NormalExperimentalSlicing Tolerance: MiddleMaximum Resolution: 0.01 mmFlow rate compensation max extrusion offset: 0 mmFlow rate compensation factor: 100%This model was tested with PLA material.To avoid printing problems, we recommend the following settings:ExtruderNozzle Diameter: 0.4 mmExtrusion Multiplier: 0.97Extrusion Width: AutoRetraction Distance: 5.00 mmExtra Restart Distance: 0.00 mmRetraction Vertical Lift: 0.08 mmRetraction Speed: 5400.0 mm/minWipe Distance: 5.00 mmLayerPrimary Layer Height: 0.2 mmTop Solid Layers: 8Bottom Solid Layers: 5Outline/Perimeter Shells: 2Outline Direction: Inside-OutFirst Layer Height: 90%First Layer Width: 100%First Layer Speed: 20%AdditionsUse Skirt/Brim: CheckSkirt Layers: 1Skirt Offset from Part: 6.00 mmSkirt Outlines: 5InfillInternal Fill Pattern: Fast HoneycombExternal Fill Patern: RectilinearInterior Fill Percentage: 10%Outline Overlap: 22%Infill Extrusion Width: 100%Minimum Infill Length: 5.00 mmCombine Infill Every: 1 layersExternal Infill Angle Offsets: 45/-45 degSupportGenerate Support Material: CheckSupport Infill Percentage: 15%Extra Inflation Distance: 1.00 mmSupport Base Layers: 0Combine Support Every: 1 layersDense Support Layers: 0Dense Infill Percentage: 70%Support Type: NormalSupport Pillar Resolution: 5.00 mmMax Overhang Angle: 60 degHorizontal Offset From Part: 0.50 mmUpper Vertical Separation Layers: 1Lower Vertical Separation Layers: 1Support Infill Angles: 45 degTemperatureExtruder 1 Temperature: 210Heated Bed: 60CoolingIncrease fan speed for layers below: 45.0 sec  Maximum Cooling fan speed: 50%Bridging fan speed override: 100%SpeedsDefault Printing Speed: 4800.0 mm/minOutline Underspeed: 50%Solid Infill Underspeed: 80%Support Structure Underspeed: 80%X/Y Axis Movement Speed: 10800.0 mm/minZ Axis Movemen Speed: 1002.0 mm/minAdjust printing speed for layers below: 15.0 sec   Allow speed reduction down to: 20%OtherUnsupported area threshold: 20.0 sq mLayer height  Layer height: 0.1 mm  First layer height: 90%Vertical shells  Perimeters: 2Horizontal shells  Soid layers:               Top: 8              Bottom: 5Quality  Detect thin walls: Check  Detect bridging perimeters: CheckAdvanced  Seam position: RandomInfill  Fill desity: 20%  Fill pattern: Honeycomb  Top/bottom fill pattern: RectilinearReducing printing time  Combine infill every: 1 layersAdvanced  Solid infill every: 0 layers  Fill angle: 25 deg  Solid infill threshold area: 0mmSkirt  Loops: 2  Distance from object: 6 mm  Skirt height: 1 layers  Minimum extrusion length: 4 mmBrim   Brim width: 10 mmSupport material  Generate support material: Check  Overhang threshold: 45 deg  Enforce support for the first: 3 layersRaft  Raft layers: 0 layersOptions for support material and raft  Contact Z distance: 0.1 mm  Pattern: Rectilinear  Patter spacing: 2 mm  Pattern angle: 0 deg  Interface layers: 2 layers  Interface pattern spacing: 0.2 mmSpeed for print moves  Perimeters: 60 mm/s  Small perimeters: 20 mm/s  External perimeters: 20 mm/s  Infill: 60 mm/s  Solid infill: 60 mm/s  Top solid infill: 30 mm/s  Support material: 50 mm/s  Support material interface: 100%  Bridges: 30 mm/s  Gap fill: 50 mm/sSpeed for non-print moves  Travel: 60 mm/sModifiers  First layer speed: 30 mm/sAcceleration control  Perimeters: 800 mm/s  Infill: 1500 mm/s  Bridge: 1000 mm/s  First layer: 1000 mm/s  Default: 1000 mm/sAutospeed  Max print speed: 100 mm/s  Max volumetrix speed: 0 mm/sExtrusion width  Default extrusion width: 0.42 mm  First layer: 0.42 mm  Perimeters: 0.42 mm  External perimeters: 0.42 mm  Infill: 0.42 mm  Solid infill: 0.42 mm  Top solid infill: 0.42 mm  Support material: 0.42 mmOverlap  Infill/Perimeters overlap: 20%Flow  Bridge flow ratio: 0.95Other  XY Size Compensation: 0 mm  Threds: 8  Resolution: 0 mm