DC Power supply Connector Case

thingiverse

I have an AC to DC power supply to power my RD6024 and other DC to DC items I have. The model number on it is the RDTech rd-1200-68. There are several other power supplies that look like they use the same chassis, like the Meishile S-1200-12, based on the front vents and the mounting hole I used. I never quite liked how the connectors stick out the front, and I'm always dropping things, so I wanted to build a case to cover the screw terminals and also put the AC power switch and some DC connectors on the front. The third image shows all the terminals. I didn't like how they were exposed like that. There used to be a plastic strip that goes across the top of those screws, but the mounting clips for it broke. On the 120V switch you can see in image 3, I had that sitting on my desk, and there is an exposed bar that goes from the fuse to the spade terminal that I touched one too many times. I figured if I was going to make an enclosure for that, I might as well go all the way. I included my SCAD, but I'm sure it could be made much better. It is very specific to mine. I used bigger holes at the bottom of the vents to allow me to screw the cover into one of the mounting holes of the power supply, and I picked which vent to use by hooking up all the connectors and then pushing it in until it felt good but not squished. I made some of the connectors too close to the edges, so it was quite difficult to tighten them down, but I got it with a little patience. Doing it again, I don't really think I need three separate connectors, but it works well and shows where they could be put. I printed it on a 0.6mm nozzle and set the shell to 1.8mm, so it printed at 100% infill, but that's only three lines. I printed it on the "top", so I needed supports for the power switch hole instead of doing bridging on all of the vents. If I was careful, I probably could have aligned the vents the other direction and printed it on the "front". But it was easy enough to clean up a support in the opening.