D4Sv2 Maglite Mod

thingiverse

These are parts for modification of a 6D maglite into a 5x 26650 light with D4Sv2 internals. I used TPU for the lens bezel, switch guard, and strap_mount, and ABS for everything else. The battery sled is made up of batt_holder_head.stl, batt_holder_tail.stl, and 3 copies of batt_holder_mid.stl. I recommend you adjust the scale of strap_mount to get a good friction fit over the body of your maglite- I used 99% head_template.stl was used to help me machine out the puck that the LED board sits on; I used 4mm thick aluminium plate. I also used this 16mm 3-6V LED momentary switch- https://www.aliexpress.com/item/1005001468189629.html