Custom Stunt Saber

thingiverse

Here is a custom Star Wars-inspired lightsaber designed specifically with functionality in mind. This model would make an excellent 3D printed prop, but its design also allows for the insertion of tubing, boasting an outside diameter (OD) of 32mm and an inside diameter of 31.5mm (0.5mm thick). A tube of this precise size is included in the models, yet if you aim to create a stunt-ready lightsaber, consider utilizing a more robust material like metal or carbon fiber. The middle section that has been intentionally cut out (the "vent") can either be printed with a material that disperses light effectively (prop) or reinforced with plexiglass or acrylic tubing (stunt-ready). It's essential to ensure the inside diameter fits snugly within the main tubing on both sides. The blade plug was designed for use with a standard Ultrasaber blade, which can be acquired at a relatively low cost. Ultimately, the control plate will require modification depending on whether you choose to install electronics or not.