Custom AFO Brace

thingiverse

This is a custom-fit AFO brace for an individual with a size 9 shoe. However, this design can be modified using Meshmixer and the .mix file provided to adjust the sizing to your liking. The brace is built into two types, one to wear without a shoe, and one to wear with a shoe. The calf support is the same for both braces. In order to assembly this completely, some hardware and accessories are required: - Soldering Iron - M4 Heated Inserts (https://www.amazon.com/dp/B08YYFHHTF?psc=1&ref=ppx_yo2ov_dt_b_product_details) - M4 Bolts - M4 Screwdriver - Metal Plates with M4 holes (https://www.amazon.com/dp/B07QZQTBR5?psc=1&ref=ppx_yo2ov_dt_b_product_details) - Elastic Velcro Straps (https://www.amazon.com/dp/B0B18BQSF3?psc=1&ref=ppx_yo2ov_dt_b_product_details) Once all parts are printed and all hardware is gathered, the assembly is simple. Place the heated inserts into the holes in the foot, shoe, and calf components. Screw the plates with the M4 bolts into the components. The topmost hole of the calf corresponds with the topmost hole of the plate. The bottom-most hole of the shoe/foot corresponds with the bottom-most hole of the plate. That should align the components almost perfectly. Due to the curvature of the parts, you might have a light struggle to screw the bolts on. Once all that is done, place the straps into the slots on the calf and foot components and place your leg into the component. Then tighten the strap around your leg and foot, and you're set to walk. For the shoe component, put your shoe on first and then place your foot into the shoe component. Then place the strap around the component and shoe completely. This was a school project, but I hope this helps someone in need.