Cup Holder Arm for Ford E-series

prusaprinters

My father bought a used Ford E-Series van a while back and later I discovered (the hard way) one of his rear cup holders was missing the flip down arm that holds the drink in the cup holder. Luckily, he still had one in the other cup holder so I took it for reference and designed a replacement.This fits the F2UZ1613560A cup holder which was used in E-150, E-250 and E-350 vans from 1992 to 2014 year models. Some Bronco and F-series models used the same cup holder from 1992-1997. It may also fit in those vehicles, but I cannot confirm.Notes: You need supports so that this piece can be oriented with correctly and layers with the load.The walls are so thin that you won't see much infill with 0.4 nozzles anyway. I just max the perimeters to fill it up for strength.How I Designed ThisLots of tedious caliper measurements and sketching. I also had to account for the material differences where I could. I aired on the side of ticker rather than thinner when sketching because of the already delicate dimensions.Also due to less stiffness between PETG and the ABS the original was made out of I flared out the sides to a greater angle than the original to try and get roughly the same tension. The end result was that it moved and worked exactly the same. Either I nailed the tension or it didn't matter in the end...