CR-10 Enclosure

thingiverse

This is primarily a remix of Kiayoto's CR-10 enclosure. I removed the lower section of that enclosure and modded several pieces of the original. I had printed all of the original parts then made adjustments to suit my needs. I also modded the octopus for the filament feed and the spool holders, but I cannot find the original designers to give proper credit. I have included a filament sensor bracket STL that I cannot find the designer for either. This project has been going so long I've lost track of where I got some of the elements. If you recognize your designs, please let me know so I can add the info. I will update the octopus one of these days to accommodate 12 spools instead of 8. Print Quantities (some of these are probably overkill): Back - 2 Bottom Sides - 10 Control Box Support - 2 Door Clasp Slide - 4 Door Clasp - 4 Front Bottom - 4 Front Left - 3 Front Middle - 4 Front Right - 4 Handle - 3 Hinge and Handle Back Plate - 10 Hinge - 4 Lower Left Door Corner - 1 Lower Right Door Corner - 1 Middle Sides - 12 Octagon - 4 Octopus - 1 Rear Vertical Rail - 8 Spool Holder - 16 Spool Pin - 32 Static Sensor Mount v2 - 1 Support Rod Clips - optional Support Rod Zip-Tie Mount - optional Top Bottom - 6 Top Sides - 16 Tray Cable Indent - 1 Upper Left - 1 Upper Right - 1 The "Tray Cable Indent" I needed because I didn't account for the print tray cables when I measured for box dimensions. I used 5 - 8' pieces of 1" square aluminum tubing for the enclosure. I had an extra stick of damaged tubing so it's being used to increase the width of the cart I have it sitting on. Cuts: 6pcs - 24" 6pcs - 22" 4pcs - 8" 4pcs - 27" I had a local plexiglass shop cut my panels for me. It took a full sheet of 1/8" and a half sheet of 1/4". Cuts: 2pcs - 1/4" x 23 7/8" x 22" 1pcs - 1/8" x 23 7/8" x 22" 2pcs - 1/8" x 23 7/8" x 27" 2pcs - 1/8" x 22" x 27" 2pcs - 1/8" x 23 7/8" x 8" 2pcs - 1/8" x 22" x 8" I drilled all of the pieces and used #8 x 1/2" self tapping screws just be careful not to over-tighten them. I used a combination of rubber and foam window weather stripping to seal up the sections. You will also need: 4 - M6 x 40 bolts 40 - M6 x 20 bolts 44 - M6 nylock nuts I think I ended up using 3kg of filament but that was partially due to reprints after modding some pieces and breaking some pieces during assembly tests. If you use the support rod clips, the zip-tie mount needs to be printed with the clip horizontal for strength. Supports needed for the clip, be sure to block supports for the zip-tie holes. Zip-tie opening 1.75mm x 5mm I printed everything on 0.2mm resolution and 40% fill. The corner pieces will need supports. I used support blockers on the corner pieces about 2.5mm around the edges for easier support removal. Many pieces will need rotated for best print/structural integrity.