Brush Deck Side Gearbox Cover for the Roomba 5xx Series
thingiverse
This section tackles the issue of clicking brushes, indicated by Roomba as error two or "Please clean Roomba's brushes." The detailed problem description can be found here: http://uksupport.irobot.com/app/answers/detail/a_id/978/~/roomba-500-series-main-brush-issues. In the 500 series, a design flaw allows dirt and hair to enter the gear case, causing heat buildup that can even melt the barring plate beyond repair. Instructions for repairing the brush motor casing are available here: http://www.robotshop.com/PDF/roomba-500-casing-gears.pdf.
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