Broken Telescoping Luggage Handle Fix

thingiverse

Do you struggle with stuck telescoping handles on your rolling luggage? Typically, the problem lies within a telescoping mechanism hidden inside that can only be accessed through a zipper. This internal mechanism features 1-3 stops where a button pin clicks into place, but when it gets bent or fails to function properly, the handle becomes immovable. To fix this issue, you need to access the internal mechanism by unzipping the bottom of your luggage and then print several clips to attach to the square tubing. This will cover the button holes, preventing the locking pin from engaging. You must cover all the holes on the tube causing the problem; if necessary, blocking both sides will eliminate the stops, allowing you to use your handle again. By investing less than a dollar in filament, you can avoid purchasing new and expensive luggage. Perhaps this DIY solution justifies your hobby of 3D printing even more! When I printed these clips, I used 90% infill for strength and also attached a few extras to the tubing inside my luggage, anticipating any future issues.